Camping Table / Roof Rack
I'm interested in this roof rack/camp table idea.
Here we go...
I ended up with a Yakima Skybox that required mounting Thule cross bars spanning the factory roof rails. Looking at the crossbars I started thinking of putting a basket or platform up there. Somehow my imagination and pure luck coincided when I gained "access" to an extruded aluminum bleacher plank.
This plank had a former life as a bench at a tennis court. It is a single piece of aluminum 15' long and 9.5" wide. Cost new would be >$100 at least. This is EXACTLY the kind of plank I was looking for.
Backside detail. This is the key detail. The extruded aluminum has a series of I-Beam channels on the underside designed to aid rigidity. I was drawn to these channels as an easy way to attach "stuff" and bolt things together.
Three cuts and a bunch of head scratching later I ended up with a 6.5' x 24" table.
Connection detail. I used aluminum square tubing to span the width and then small lengths of aluminum angle to span the I-Beam channels and bite into the underside as an anchor. U-bolts tighten everything down. All materials where purchased at Home Depot for <$50. For legs I'm going to get something that stores in the cargo box and then assembles on location. Although it LOOKS heavy as hell the entire assembled table top is < 30lbs! :Wow1:
The Thule crossbars are rubberized with ridges and the top of the table is sand blasted with ridges so I can put the table "face" down on the rack and still have excellent grip. This exposes the entire length of I-Beam channels for lashing, drilling, bolting, etc. One requirement is propane tank mounting and I have a tank in the photo to show scale/positioning. I will not be making a propane bracket out of tubing. I'm looking at premade tank "feet" or possibly routing out a recessed ring in the table underside for the tank to sit in. <- Another benefit of the aluminum bleacher stock.
I have a pretty slick J-hook attachment system to clamp the table to the rack that I'm finishing up. I'll post some shots of that this weekend.
Matt