2005 Fuso FG Slow Start?

chapelheel

New member
Video: https://youtu.be/DVA2AdhP2Lc

Lately my FG is slow to fire off. When I swapped the engine I had to send the injection pump out for a rebuild (these Bosch pumps DO NOT like sitting) but I don't recall it having this issue right after installing the rebuilt pump (it's been a few months). The video shows how it starts, and it behaves the same every time: crank-crank-crank - sputter - crank - start. Seems to run okay, but it MIGHT be down on power? Hard to tell as I'm not sure what full power actually feels like (the old engine had 250,000 miles on it...)

I did replace all the fuel intake hoses and fuel filter when I was diagnosing the bad pump, so I don't think it's a vacuum leak on the fuel delivery side...

Did I get the injection pump timing off? What else might I check?
 

chapelheel

New member
UPDATE:

I finally got around to fabricating an injector pulling tool and got my injectors out to send for testing. Unsurprisingly they all failed with unacceptable levels of fuel leak-through. Now I'm on the hunt for 4 injectors - the dealer wants almost $1k EACH...
 

chapelheel

New member
SOLVED! After sourcing and installing new injectors ($$$) with no change in the condition I was able to identify the issue with the help of the local Fuso dealer and their factory computer.

In the end my issues was my own doing - I had run a bolt into the main wiring harness when I installed my kinetic subframe, shorting out the signal wire for the camshaft position sensor. The system then defaulted to the crankshaft position sensor making it so that the truck would still run, albeit not well.

Thankful to have my truck back running 100%!

image_1.jpg.jpeg
 

Forum statistics

Threads
187,857
Messages
2,899,173
Members
228,996
Latest member
Oregon Duck
Top