FOR SALE: 2007 Ford E-350 Sportsmobile 4x4 – V2.0 Expedition Build $95,000
Miles: 73,468 on fully rebuilt truck (152,700 total chassis miles)Location: Big Sky, Montana
📍 Ready to drive around the world. Rebuilt with reliability, off-grid capability, and global serviceability in mind.
After a test trip to Baja in the stock Sportsmobile in 2010, I quickly realized this rig in stock form wasn’t built for real-world overlanding. Cabinets failed on washboards, and the suspension was inadequate for anything beyond REC.Gov campgrounds. So, I stripped it down to bare steel and rebuilt it to be a true expedition platform—built for self-sufficiency in any terrain, any climate, any country. Meet version 2.0, a complete ground-up professional rebuild with a focus on reliability and long-term serviceability. It’s not new anymore, but it’s incredibly well cared for, stored indoors, and has been exceptionally reliable. If someone handed me a gas card and said, “Go drive the Pan-American,” I’d leave tomorrow without a single modification.
🔧 Powertrain & Drivetrain
- 6.0L Diesel Long Block (pre-DEF) – rebuilt at 79,232 mi
- ARP head studs, EGR delete, CAT delete, dual oil filter w/ bypass
- All-new bolt-on components with engine rebuild; ECM, FICM, alternator, water pump, A/C pump, steering, full engine/trans wiring harnesses, and auxiliary cooling fan
- New turbo, MAP, MAF, EBP sensors, EBP tube, MAP tube (all brand new at 152,600mi)
- 5R110W Transmission – rebuilt w/ Suncoast clutch pack, 15qt deep pan
- Atlas II 2-speed transfer case – front-only, rear-only, or true 4x4 operation
- Dana 60 Front Axle – ARB air locker, Yukon 4.10s, 14.5” big brake rotors, new pads, Deaver HD suspension, Bilstein shocks
- Dynatrac ProRock 80 Rear Axle – ARB air locker, 4.10s, 14.5” big brake rotors, new pads, Deaver HD suspension, Bilstein shocks
- New HD front and rear drivelines (with new knuckles)
- Detachable front sway bar
- 46-gallon diesel tank, tapped for hydronic heating
🛞 Tires & Wheels
- Set 1: Toyo MT 35x12.5R17 on Hutchinson 2-piece beadlocks (5), low miles (11-13mm remaining of 16mm new)
- Set 2: Goodyear Duratrac 35x12.5R17, studded/siped on Method HD wheels (5), low miles (14-15mm remaining of 18mm new)
🧱 Exterior
- Aluminess front bumper w/ 16,000 lb Superwinch (no key)
- Aluminess rear bumper w/ Warn 12.5k winch, swing-out tire carrier, and storage box (no key)
- Aluminess roof rack w/ solar and gear mounts
- Extreme Outback onboard air compressor
- Lighting: 50” Rigid LED light bar, 7” Hella driving spots, Rigid rear-facing lights (scene + reverse)
🔋 Electrical & Solar
- 2 × Zamp 190W solar panels (380W / 19A total)
- Blue Sky Energy MPPT controller + monitor
- 2000W TrippLite inverter + high-speed charger
- IBS dual battery management system (in-cab remote display)
- 3 × Duracell 4D wet-cell house batteries (~600Ah total / ~300Ah usable)
- 120V & 12V outlets throughout
- Focal premium sound system + Viper alarm
💧 Water & Propane
- 25-gallon freshwater tank, routed inside thermal zone for true 4-season use
- Dual filtration: 3M Aqua-Pure AP110M (5 micron pre-filter) + Pentair Everpure H-54 (0.5 micron secondary)
- Cassette toilet – cabinet concealed
- Outdoor shower w/ curtain
- 25 lb underbody propane tank, 2 exterior ports (grill, fire pit)
- 10,000 BTU Partner single-burner propane stove (interior mount)
🛏️ Interior
- Fully rebuilt interior @ 79,232 miles
- All new wiring, solar, plumbing, cabinetry, components, and upholstery
- Pop-top w/ new electric actuators
- Welded-frame cabinetry, bamboo inlays, custom upholstery
- Sound deadening + high-performance insulation
- Sleeping: Lower: 46” × 78” premium foam, Upper: 40” × 84” premium foam
- Refrigeration: Isotherm 130L drawer-style 12V fridge/freezer, & ARB 37qt auxiliary 12V fridge/freezer
🔥 Heat
- Espar Hydronic diesel heater
- Rixens controller w/ fan heat exchanger
⚠️ Known Issues
- Small tears in one of the pop-top screens
- Rear bumper and storage box locks missing
- Exterior paint shows wear but remains well-maintained
- One tie rod end rubber boot is split but still holding grease
💬 Summary
- This is not a weekend camper—it’s a professional-grade overland platform capable of international travel and deep backcountry isolation.
- Every major system has been overhauled using best-in-class components and expert craftsmanship.
- It’s reliable, field-serviceable, and beautifully executed.
- Ideal for serious explorers, skiers, nomads, or hunters who need a dependable 4x4 home on wheels.
- It’s ready for a new adventure, no wrenching required.
- Serious inquiries only. Title in hand.
- Fly into Bozeman — drive away. Delivery may also be available.
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