So, in Australia they have Billet Aluminum LCA's to resolve this issue. I have been waiting like 5 months now just for springs to arrive from there so I really dont want to order LCA's now and wait.
Instead I am going to modify the factory LCA's to make them stronger. Brand new OEM LCA's are only like $40. One issue is the rubber bushing is not replacable, and also the area around the bushing can not be strengthened because the rubber will melt if welding anywhere near it.
Instead I will replace the bushing with a much stronger and replaceable poly urethane one, its also greaseable.
The next issue and greatest issue with the factory LCA's is that there is an area of significant weakness on the top of the LCA near the frame side mount. Because it is not boxed on the top, it can widen apart and bend. If this alone was boxed, I think it would be much stronger, so I will do that.
I am also going to combine 2 lower control arms into 1 by splitting one in half, using it as a shell to place over a complete LCA and then weld them together. This will effectively double the wall thickness from .125" to .25", which is pretty thick and should be plenty strong.
I think the pictures will explain what is going on, this is still a work in progress, I ran out of daylight today.
Poly Bushing Housing with grease fitting:
Split LCA down the middle:
Place half and tack in place:
You can see how its sandwiched perfectly:
Stitch welds as I go along: