Austintaco's retroactive build thread for a 2003 Tacoma double cab

austintaco

Explorer
I have been on this forum and other forums since about 1998. At the time, I had my first Tacoma, a 1995.5 SR5 ext cab with every option from the factory, and I found most of my information on tacomaterritory, before it became TTORA. I loved that truck, but in a dazed and confused moment, I traded it in on a 1999 Dodge Ram 1500 with blah blah blah blah. It was a dumb move, but I needed more space because my girlfriend at that time had two growing kids, and we all did not fit in the Tacoma. I traded it in at the Scottsdale Toyota around Memorial Weekend in 1999, and the last time I did a carfax, it was still in the area.
I sold the Dodge when I got in the Fire Academy and bought a 89 SR5 4runner. It was a great truck, but I really missed my Tacoma. When the doublecabs came out, I knew I wanted one, but I couldn't afford a new one, so I waited a few years and when I saw my opportunity, I went for it.

It was around Thanksgiving in 2003 and Toyota had rebates on several models. I started looking online to see what dealerships had left so I could see if I could work a deal. The pickings were slim, and most dealers were not budging that much, but as soon as I found a few that I could work with, I started a fax war from my credit union to see which dealer would give me the best price. If one dealer sent me over a good deal on their "buy" sheet, I would send it over to the other dealer until nobody could go lower. I think I ended up paying around $22,500 for a 2003 SR5 Doublecab with almost every option available. It was not, however, a TRD, but it did have the e locker. That is what allowed me to save a few thousand. The dealer added a sliding rear window and cruise control at cost and I had my first brand new Toyota!
01826303.jpg

This picture was taken during the first year I owned it. I pulled over on a drive from Phoenix to San Diego and snapped the photo. At the time, I think I had only tinted the windows and added a bug shield.

I bought some westin nerf bars along the way, and I finally replaced those last week with the AP sliders. Yeah, the Westins are not real sliders, but they saved my truck when my girlfriend/now wife, rode the pole at a Taco Cabana drive in!

One of my first major mods was getting rid of the stock seats. I hated those things, and with chronic lower back pain, I needed some lumbar support, and power and heat would be nice. I looked on ebay for weeks and finally won a pair of leather heated seats from a Pontiac G6 for $175! I picked them up at a local LKQ and had an upholstery place do the install:
P5030298.jpg


My next big step was suspension, and for that I started sourcing out the parts. I bought Jacques from TRDparts4u.com's old Tundra coil setup for the front and for the rear, I bought All Pro's 3" springs. I'm still running the same setup up front, but I just replaced the rear with AP expo springs.
Full writeup here:
http://www.yotatech.com/f2/my-doublecab-tundra-coil-swap-pics-118157/
before lift:
P6110362.jpg

After lift:
P6120381.jpg

I almost forgot that by this time, I had picked up a campershell and went up to 265/75/16's in Nitto Terra Grapplers. I really liked those tires. The shell was a drunken ebay purchase. I bid on it, even though it was in VA and I was in TX. I didn't win, but the winner backed out, so I was able to get a 2nd chance offer. I think I paid $275 for the shell, and he threw in the bed rug! Road trip to VA and it was mine. It was on this trip were I fell in love with my wife. Good times.

I put in a Scion stereo with AUX and Ipod hookups too:
P2060652.jpg

P2060658.jpg


My next big changes were the ARB front bumper, 4runner limited wheels, and the Cooper 255/85/16 tires. The ARB was bought used and repainted for about $300, the wheels were $175 on craigslist, and the tires were $425 or $475 shipped on ebay. I am putting the prices as I remember them to show that I did try to do this on a budget.

I stripped the wheels completely and then painted them with Dupont black wheel paint:
P5190868.jpg

P5220871.jpg


They have held up well, and if I scratch them or weights are added, I just hit them with a quick shot of paint. The ARB is going to need a new paint job soon, but that can wait. I put some Northern Tool lights on and they have held up well too.

I don't have an interior shot, but I found a 4runner shifter and boot in black leather at the Pick and Pull, so I swapped out my grey ones for the black stuff and that helped tie in the interior. Speaking of interior mods, I added a Scan gauge as well. I pulled out the ashtray and installed a Midland CB last year too:
9eaa151b.jpg


Things were good. My truck was finally coming together and I had a great camping setup:
2009_1027BigBendRanch0339.jpg


All Pro improved their rear bumpers by adding the fill plates and offering the plates on their sliders too. When they offered free shipping last Summer, I jumped on the chance and bought both. I had to go back and buy their receiver hitch as well, but it all ties in together and looked good:
6bb6ef9e.jpg


Though I bought the sliders and bumpers last Summer, they stayed in my garage until a few months ago and I finally painted them. During that time, my Flippac dreams came true thanks to some members on here and AT trailers in Prescott. Around New Year's eve 2011, we drove to Prescott and picked up the Flippac!

67e68dad.jpg


With the Summer CO trip approaching, I had started working a crap load of overtime to pay for some "goodies". This included:
ARB front locker
New 4.88 gears
Frame plates
Having a Tire Carrier added to my bumper

a4bb21ec.jpg

c75fbf5d.jpg



While working the overtime, my wife and I did a "market survey" that ended up being a national TV commercial with a hidden camera. The commercial is for Silk almond milk. We get paid everytime its on the air. Though I had paid for the extras with overtime money, this helped fill the savings account while waiting for the overtime checks to come in!
22fd5234.jpg

Oh yeah, I forgot that I found this old school Steel Horse SUV awning for about $50 on Craigslist. I searched all over for an awning and found this one in New Jersey for $25 or something ridiculously low like that. I offered to pay a fair shipping fee and a week later, I had it at my door. I may have paid $75 total, but I can't remember. It's called a Sidewinder and it rolls out and sets up very easily. This was my first try at riveting, and it came out great!
b9b09e70.jpg


Before the trip, I decided to take out the rear seat and add a platform for our cooler and to give the dogs a place to sleep. I did a write up on here, but here's a photo of the finished product:
b33c5c37.jpg

ab357a79.jpg

4d50dc3d.jpg


I added tundra calipers at some point, as well as doing the deck plate mod and adding a transmission cooler. That's all I can think of for now. If you have questions, please ask.

Before:
01826303.jpg

After:
efc817fb.jpg
 

4xdog

Explorer
Nice job! A useful function to all the mods you've done to your DC, and not over the top. Thanks for the overview.

Don
2001 Tacoma DC TRD
 

Rdy2offrd88

Observer
That is one ************ truck right there. Looks awesome! Hows the lift holding up with the weight of the flippac, rear bumper and all?
Great build!
 

austintaco

Explorer
The new AP expo springs were installed right before the trip. Without being loaded, and just the flippac and the bumper, the back end was very high, but it all settled in once all the gear went in. I forgot that I also have Timbrens in the back. Once the springs settle to about 3", the Timbrens will help out too. I had the same setup but with the regular AP springs and an AAL. With that setup, the truck was riding on the Timbrens without being loaded at all.
After Black bear Pass and Hancock pass, I can say that these springs earned their stripes.
The front is probably going to need to be replaced soon. It was growling at me on the way down Hancock. I like the Tundra coil setup and would go with it again if I could find some with low mileage. However, a winch is in my near future, and I plan to put the Hi Lift up front so there will be some considerable extra weight to handle.
 

AxleIke

Adventurer
Oh, I am REALLY interested in those seats. Very nice! I have yet to find a set of comfy seats in any car I've owned. Curious to see your impressions of them.
 

austintaco

Explorer
These are way better than the stockers. It was not a bolt in operation and we had to cut the old mounts off and weld them to the new seats. I have had the seats in for several years, but I only hooked up the seat heaters two winters ago. Doh! Man, those things are great on cold mornings or when the A/C is on high for my wife, and I need to give my back some warmth.
The lumbar is a lever that manually inflates/deflates the air pillow in the seat. It works, it could be better, but for my back, I still use a rolled up towel if I need more support.

On long trips, I usually rotate using the lumbar support that is in the seat and then deflating it and using the towel. It works for me, and my back is jacked!
 
Nice build!

Got any more pictures of the swing carrier? Did you add it on or get a shop to do it? Have the same bumper and a camper shell and would like to add a swing out carrier.
 

austintaco

Explorer
The bumper started out life as a stock All Pro rear bumper with the fill plates and the All pro receiver hitch. I liked the idea that the hitch is tow rated, but it does hang down lower than the bumper. Now that the tire is on the carrier, I could have a receiver fabbed up that I could access through the license plate, but for what I do, its not needed.
I don't weld, but I am trying to learn. That means that I have a welder sitting in my garage, waiting for me to start experimenting. For this project, I had Krawltex in north Austin do the work.
Cam, the owner, has done some amazing work on my other truck as well as the tundra coils on the Tacoma. I bought the tire carrier arm on here from Brushhogger. Here's a link to the classified:
http://www.expeditionportal.com/forum/threads/78493-Swingaway-tire-carrier-for-rear-bumper?highlight=tire

The spindle and latch are from 4x4 Labs. The spindle was the biggest one that Cam knew of, and people seem to like them. It's probably overkill, but I would rather overbuild than underbuild.
a69cacca.jpg

We also installed that catch pin to hold it open, and as an additional safety if the latch happened to fail. With the design of the bumper, and the arc of the corner tubing, we were only able to put one additional "open" pin hole. If I do leave it open, when camping or working on something, I use a ratchet strap as an additional safety.

Here's the latch. It's made by De Sta Co, and though I purchased it from Luke at 4x4labs, I think you can find them at Grainger supply and Fastenal. It's rated for up to 4000lbs. Once again, overkill, but it's stout and that's what I like. We were going to go with a screw in type system, but that would have gotten old real fast.
ac32ebf7.jpg

ede531a3.jpg


Here's another shot of the carrier with the cans and the bike rack:
2dd68689.jpg


The can carrier is not quite centered. That will probably be my first welding project. One of the legs needs to be slightly higher. Oh well. I'm trying to decide how I want to carry propane. I bought an attachment to carry a 20lb bottle and put that at the back corner of the bed. We don't sleep with it in the truck, and there are enough gaps in the tailgate that the propane should vent out, if there was a leak.
Going forward, I might buy a lite weight propane tank and carry that in the basket with firewood, attach one gas can carrier to the front of the basket, and store water at the front of the cab, near the windoor with a manual pump. Just thinking out loud.
 

Toyotero

Explorer
Great looking rig!

I dig the blacked out 4R limited rims. Those are my favorite rims, I'm looking for a nice set too.

I'm repeatedly amazed at how bad the Taco seats are, even in the SR5, especially after having such good ones in the 80-90s SR5 trucks/4Runners.
Those G6 seats look like great replacements!

Cheers,
 

austintaco

Explorer
Great looking rig!

I dig the blacked out 4R limited rims. Those are my favorite rims, I'm looking for a nice set too.

I'm repeatedly amazed at how bad the Taco seats are, even in the SR5, especially after having such good ones in the 80-90s SR5 trucks/4Runners.
Those G6 seats look like great replacements!

Cheers,

The seat quality in the tacoma is ridiculous. For my generation of Tacoma, seat quality and dash rattle were the top two customer complaints. Seats are easier to replace than head gaskets.

I have another set of the 4runner wheels that I bought to use on my first gen 4runner. I already have wheel spacers, so they should clear the brake calipers, but I haven't tried them on for a test fit yet.
 

AxleIke

Adventurer
The bumper started out life as a stock All Pro rear bumper with the fill plates and the All pro receiver hitch. I liked the idea that the hitch is tow rated, but it does hang down lower than the bumper. Now that the tire is on the carrier, I could have a receiver fabbed up that I could access through the license plate, but for what I do, its not needed.
I don't weld, but I am trying to learn. That means that I have a welder sitting in my garage, waiting for me to start experimenting. For this project, I had Krawltex in north Austin do the work.
Cam, the owner, has done some amazing work on my other truck as well as the tundra coils on the Tacoma. I bought the tire carrier arm on here from Brushhogger. Here's a link to the classified:
http://www.expeditionportal.com/forum/threads/78493-Swingaway-tire-carrier-for-rear-bumper?highlight=tire

The spindle and latch are from 4x4 Labs. The spindle was the biggest one that Cam knew of, and people seem to like them. It's probably overkill, but I would rather overbuild than underbuild.
a69cacca.jpg

We also installed that catch pin to hold it open, and as an additional safety if the latch happened to fail. With the design of the bumper, and the arc of the corner tubing, we were only able to put one additional "open" pin hole. If I do leave it open, when camping or working on something, I use a ratchet strap as an additional safety.

Here's the latch. It's made by De Sta Co, and though I purchased it from Luke at 4x4labs, I think you can find them at Grainger supply and Fastenal. It's rated for up to 4000lbs. Once again, overkill, but it's stout and that's what I like. We were going to go with a screw in type system, but that would have gotten old real fast.
ac32ebf7.jpg

ede531a3.jpg


Here's another shot of the carrier with the cans and the bike rack:
2dd68689.jpg


The can carrier is not quite centered. That will probably be my first welding project. One of the legs needs to be slightly higher. Oh well. I'm trying to decide how I want to carry propane. I bought an attachment to carry a 20lb bottle and put that at the back corner of the bed. We don't sleep with it in the truck, and there are enough gaps in the tailgate that the propane should vent out, if there was a leak.
Going forward, I might buy a lite weight propane tank and carry that in the basket with firewood, attach one gas can carrier to the front of the basket, and store water at the front of the cab, near the windoor with a manual pump. Just thinking out loud.

I'd be interested to see how the propane carrier comes out. I travel with mine in the back of the 4 runner, and it takes up a bunch of room that I'd rather use for cargo.
 

austintaco

Explorer
Carrying propane has been one of those evolving concerns that seems to be revolving instead of evolving. We started out with just the 1lb canisters for cooking and a lantern. Then we got the Mr. Heater Buddy and had our first big adventure in Big Bend and the temps went down to 18 degrees. We had the heater cranked up and found out that on high, it would run through a bottle every 2-3 hours.

That meant that you would wake up cold, run around the tent freezing while you try and get the next 1lb container hooked up and the heater flowing. Not fun. That lead to using the 20lb tank and getting a propane branch and a variety of extra length hoses. This setup works, but it's one more step for setting up camp, and one more for breaking it down.

For the last trip to CO, we didn't need to bring the big propane tank since the night temps were not bad at all, but we didn't know what to expect or if we might stay one night at a higher altitude. That being said, I think the perfect setup is one that is flexible. Having light weight tank on hand, but also having a handful of propane bottles to use for quick stops.

As for the propane carrier I bought, it's one of these:
tankmount1.jpg

I would most likely just move it to inside the basket, if I want to get it out of the back of the truck.
 

Forum statistics

Threads
188,275
Messages
2,904,783
Members
229,805
Latest member
Chonker LMTV
Top