Project Complete!
Project complete!
I started with a complete tear down of the front end:
I borrowed my dad's hydraulic press to press the bushings and lower ball joints out of the control arms, and then press the new parts in. This ended up taking the most amount of time during this process:
New bushings installed:
New pitman arm and idler arm installed:
Starting reassembly:
Nearly finished:
On the road again!
It took me nearly three days total from start to finish. I ended up replacing the following:
Upper and lower ball joints
Upper and lower control arm bushings
Inner and outer tie rods
Pitman arm
Idler arm
Sway bar links (rusted, didn't come apart)
Sway bar bushings
Brake hoses
Brake rotors
Now I need to save up a bit more dough for some new shocks. However, I'm amazed at how much better she drives! There really wasn't that much slop in the individual parts (although one ball joint had nearly an inch of play!!!), but added up, it equated to a lot of looseness in the steering. I feel much more confident about the condition of my vehicle, and now have a much better understanding of the IFS system.
Tricks I learned from this job (For Chevy IFS):
Paint the torsion bar bolts before removing; this will allow you to put the torsion bar tension right back where you started. I had to make zero adjustments when I was done.
When replacing the pitman arm, remove the three bolts holding the steering gear box to the frame, allowing it to drop down far enough to get a pitman arm puller on it.
Plan on replacing every bushing and moveable part you can while you're in there.
Have a press of some sort, or plan on paying someone with the proper tools to press the old parts out and the new ones in.
Now to finish my rock sliders, and I'll be ready to hit the trails once again!!
Casey