Finally getting something done on the ambo. I've been slowly picking away at the rear while waiting on my front axle to get some cleanup work done at my shop. I'm "supposed" to be pulling the tranny and taking it to my tranny guy because as it turns out there is some question as to whether the '96 tranny core I bought will work, but....I'm being an impatient stubborn doo-doo head because I REALLY want to see some tires on this thing!
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A couple things here for anyone else headed down this road. My ambo is a 1992 with a D70 rear axle. I ordered 2" spacers hoping to get my tires set in the wheel well where I wanted them and it looks like they'll be pretty much right where I wanted BUT, something you cant really see from the picture is the wheel studs stick through the spacers by about 3/16"-1/4". So my wheels won't mount. Two obvious choices: go get new shorter studs pressed in, or chop the existing studs by 1/4" or so. Guess which?
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For anyone else, do your homework better than I. I never bothered to measure just how far the studs stuck out before I ordered the spacers. I could have got them 2 1/4" and it wouldn't have affected wheel placement in any significant way. Not a big deal to cut them all, but it's just one more thing to deal with and time better spent on something else. Oh, and go buy some wheel nuts. The factory ones won't fit down inside the spacer holes, and you can't re-use them on the spacer studs either. Different thread it seems.
Buy new bushings for the rear shackles. You have to pull it all apart anyway, they likely have 100K+ on them, and there's a good chance you might have to ruin one or both getting the bolts out. On one of mine the bolt was seized up tight inside and I had to take a torch to it and burn out the rubber. If I had pre-ordered the silly things I wouldn't be waiting on them now.
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These things are farqin heavy. Hernia producing heavy. Especially in the awkward position you have to try to deal with them. Now is a good time to call in a buddy favor or two to get a hand putting these things on top the axle. I'm stubborn, I'm impatient, I didn't, and now I have the sore everything to remind me of my stubborn impatience. Get some help.
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There's one of these in the rear storage compartment, both drivers side and passenger side. I couldn't figure out what they were for because on the outside of the compartment there didn't appear to be any corresponding hole. Silly boy. There actually is a hole, but on the outside of the compartment they covered it with some kind of gooey tapey stuff. Couldn't tell it was there because it was camouflaged with road grime. Pulled off these covers, punched a hole through the tape, and what do you know, access to remove the rear shackle bolts.
Drivers side front spring bolt didn't get the same love. No way to get that out, cleanly. My impatient solution was to take a hammer to the bottom of the compartment edge and create some clearance. What I'll end up doing is cutting a small section out of the bottom corner and then plate over it just like they did in the rear compartments.
As long as my bushings come in tomorrow, and I can find the wheel nuts I need, I should have the rear end rolling.