Blown Trooper engine

NH Moto Expo

Adventurer
I found a nice 99 Trooper with a blown engine locally for $900 Obo. I've done numerous timing belt changes and transmission changes so I'm pretty comfortable with doing all my own mechanical work. Has anyone here ever rebuilt their blown up 3.5 engine? I'm just looking to see how much work is involved or if build kits are available. I figure if I can get it for $750 and need to put another $1250 into the rebuild I can have a very nice expo vehicle with a new motor for $2k.

Am I missing anything?
 

BigSwede

The Credible Hulk
A 98-99 Rodeo/Amigo 3.2L would be a plug-n-play replacement as well...the 3.5L is a stroked version of the 3.2L.
 

NH Moto Expo

Adventurer
Called Indy 4x4 this morning and they recommended that I pass on the 99 and look at a 92-96 instead. Been their experience that they are better motors and 5 speeds are more available in the earlier models. I've found very few 3.5l 5 speed models.
 

BigSwede

The Credible Hulk
True, there are a few 98+ 5-speeds but not many. And I agree that the 92-97 3.2L and MUA5 manual tranny is a very reliable combo.

The 92-97 Troopers 5-speeds also have the advantage of having crawler (3.07:1) low range gears available (from Indy4x). And, the 97 and older rear 12-bolt axle has Aussie and ARB lockers available; the 98+ modified 12-bolt has only ARB.

95-97 Troopers have a wider track than 92-94, so the IFS control arms are about an inch longer on each side. Not a huge deal, but hey, every bit of travel helps with IFS, and the wider track is nice for stability.

All of the above is why I just bought a 95 w/5=speed for my expedition vehicle :sombrero:
 

bigreen505

Expedition Leader
All of the above is why I just bought a 95 w/5=speed for my expedition vehicle :sombrero:

Do you have enough experience to make any comments about how the 5-speed and auto perform off road? I think you were the one who make the unfortunately accurate comment that the auto goes uphill like a goat and downhill like an avalanche.
 

BigSwede

The Credible Hulk
I have wheeled both a 99 auto Trooper and a 93 manual Trooper quite a bit. I wheeled the 99 mostly in Moab, the 93 I have wheeled in Moab and here in Minnesota.

The autos are easier for a novice to wheel, compared to manual. Rock crawling with an auto just calls for a steady foot on the throttle and let the torque converter do the crawling. But, as noted, going downhill or off ledges calls for a very careful foot on the brakes lest things get out of hand. If you get too much momentum you are on a sleigh ride to the bottom, often accompanied by one or more loud noises.

Now, when I said the autos were easier to wheel than manuals, there is a way to level the playing field. If you install the 3.07:1 Revolution (formerly Teralow) low range gears in a manual, it makes all the difference. With stock gears slow speed rock crawling is often a series of lurching and crashing over the rocks, whereas with the crawler gears you have the ability to go slow enough to pick your lines as you crawl, and generally make a much more controlled (if less dramatic and exciting) progression through the obstacle.

And on downhills with a manual you can generally use engine compression to coast down ledges and hills without ever touching the brakes, a much less risk of things getting away from you.

And last but not least, the MUA5 manual is a much more durable beast than the 4L30E auto.

Hope this helps, let me know if you have any more questions.
 

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