Bluvan Build

Bluvan

Member
First off the shout out to this site, the sponsors, and all the contributors. I have been religiously following the 4wd Camper Van forum for almost 9 months now and it is by far the most comprehensive source of information out there. It always amazes me when obscure google inquiries often point me back to this site. Awesome resource, thanks everyone for sharing your knowledge and projects. Now finally after all this free-loading I am overdue to give back.

Here is the starting point. 2003 E-350 7.3 with under 15K mi. Not a typo less than fifteen thousand miles. The lot in Indiana had two initially picked up from an Air Force Base in Ohio both with the same number of miles. Being from Ohio, there is a little rust but easily overlooked given the engine and miles. Being from CA I rolled the dice and jumped on it sight unseen.
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Since the van was in Indiana and I was planning on a SMB poptop the lot owner was happy to deliver the van to SMB Indiana as it was an hour away. SMB did a motorized top prewired for solar, driver side window, and they added stock ford windows in the side barn doors.
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The conversion to 4wd took very little deliberation to decide on UJoint after all the input from this site and the SMB Forum, even with some concerns over the distance from the installing shop. I unfortunately do not possess the knowledge or equipment to tackle this mod in by driveway so I was more than happy to have the van shipped to NC for the full treatment. For all those out there who have not had the opportunity to work with Chris, he deserves every bit of credit he is receiving. Incredible knowledge, customer service, and mechanical skill all coming together in a very savy business model. This entire deal was done over 4 phone calls, and a bunch to text messages. Thanks Chris and team, all the best!
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It is the 6" lift package with a sterling rear modification. Extras include the OBA system, amp power steps, overload airbags, front hitch, spare tire cassier, rear skid, tuner, gauges. This van rec'd the first underfloor storage, and ujor fuel tank. Kudos for the continual development of the product line. Finding a tire ratio on the narrower side for snow travels led me to the new Toyo ATII and a 18" wheel. I compromised on the wheel diameter to get a 35" inch tire in a width closer to 11".

Finally at home in the driveway. Kind of scary investing this much into a vehicle before ever laying eyes on it.
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Spent the spring getting the alarm - encore / stereo / nav system - JVC, diamond eye exhaust, quiet ride solutions insulation kit, and passenger seat swivel base installed. Throw in a couple of cool trips to test things out and here it is summer.

Vision for interior - transformer set up to haul bikes, camp, leave room on the floor for that pesky occasional sheet of plywood, and galley

Up next:
MG Metalworks Transformer Seat - Described as a mash up of a futon and a Murphy bed. Michael with MG has done an amazing job taking a concept and making it real
King Starboard (HDPE) Cabinets and interior panels
Toyota Sienna seat for driver and passenger
House electrical system
Engel drop in fridge
Webasto dual top going on the rear skid
Roof Rack
King Starboard anti slip floor - sub floor and finished floor in a single solution
Mac's verstrack everywhere

I will do my best to get the updates out there doing my part to make this such a great forum!
 

mgmetalworks

Explorer
About time you came out of the shadows!!!! :)

Awesome van! Can't wait to see it in person next week and get this seat installed!

MG
 

ujoint

Supporting Sponsor
Sweet, thanks for posting! When I saw the 1st pic I though "hmm, that van looks familiar" I soon realized why!

Working with you was a pleasure, thank you very much for giving me the opportunity to build one of the coolest vans ever!
 

Abitibi

Explorer
Congrats, wish it'd always be that easy!

When you look at it, you end up with a new vehicle (15k miles is still new!) with popup roof, 4x4 and most likely still cheaper than the day it left the original dealer's lot... Well done!

Cheers
Mr. D
 

Bluvan

Member
Use it or build it?

Been using it mostly... but

Just had the trans beefed up with a remote filter, mag hytec pan, and trucool cooler. Almost took it back to shop after 15 min with no reading on the gauge but at about the 20 min mark the temp began to register. Looking at considerable decreases in trans temps. Added the coolant filter and completed the coolant flush, adding the 203 degree thermostat.

The webasto dual top arrived as did the water tanks, pumps, an fixtures. Fridge cabinet is ready for install and then I can build galley cabinet around the water system.

The Siena seats have been converted to fords with the brackets in place. A little test and development with the slide bracket to ensure the mg kit works with the earlier seats coming later today.

So much to do


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djbonsu

Adventurer
Nice Build!! Definitely a found treasure with 15k! When I saw this build on another forum, it made it official that I have a ujoint 4x4 system for my 7.3 e350! one day I will....
 
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Bluvan

Member
Here are the other MG Metalworks Siena front seat brackets. I am working with Michael to fit these into the pre 08 to make sure they fit. The seats are ready and the bases are in place. These are paired up to work with the new style seats which have a side locking slide. My 2003 has a bottom locking slide. Solution is a pair of Sparco side looking racing seat slides. Gave Autoplicity a shot despite the mixed reviews and got burned. Beware! Slides should be here on Monday from someone who actually understands the concept of inventory. Sorry to all waiting on these but hopefully the aftermarket slides match up well.
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Anyone need a pair of these beauties?
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Bluvan

Member
Sienna seats are in!
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Next up, the fridge cabinet. Going with the Engel drop in and hinging a countertop section to cover the lid. Using King Starboard for the cabinets.
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The Webasto Dualtop is in, gonna place it on the UJOR rear skid in front of the under floor storage. Making up the brackets now so more on that soon...
 
D

Deleted member 1276

Guest
Yeah, really interested in the Webasto setup. Definitely include details if you can.
 

steelheadbum

Adventurer
If you don't mind me asking was was the price of the stock van with only 15k
thanks
buck

The Redneck Mexican
2002 E350 7.3 PSD 4x4 8inch lift pop top conversion....
 

Bluvan

Member
Webasto project will involve getting this
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Into the space on the rear skid
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Install a couple cross members on the skid, add some sheet metal for splash protection and it looks like it was made or it. My biggest concern is drilling the three big holes in the floor for the duct where I am planning.

Fuel plumbing out of the aux port on the back of the UJOR tank.
 

Bluvan

Member
If you don't mind me asking was was the price of the stock van with only 15k
thanks

$18k, found it on auto trader at a used car lot in Indiana. They had two identical vans with same mileage from an Air Force Base. First one went for that price before I got their so I guess that's the price if you can find one.
 

ChuckB

Expedition Leader
I think I saw the other one still advertised. The only reason I think I remember it is because of the dark blue color.
 

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