I just went back and checked my spreadsheet (yes... I'm that guy) and including the initial purchase price of $1000 I have $4679.92 wrapped up in this project. That also includes some things that I had to add to the Jeep for towing (brake controller and harness). Future plans account for another ~$3300 or so for a grand total of about $7900-$8000. That's more than I thought this would run but still well under the cost of what I started looking at for new "offroad", "light weight", trailers and I feel that it's way more capable than they were as a starting point. It's been a ton of work and there were days I wanted it to be just done, but it's also been a LOT of fun and I have learned sooo much. I had never touched a welder or grinder before this project. Now I have a welder and I'm not afraid to use it
Sometimes I have a hard time getting the pictures in my head onto paper and then actually created, but for the most part it all came together like I saw it in my head. I'm sure these won't apply to everybody, but here are some personal lessons that I've learned:
Things on paper don't always work out once pieced together (front stabalizers for example - still need to work that one out)
Theory and math when designing suspension are really only starting points
Tack weld and test fit multiple times before fully welding (unfortunately took me more than once to learn that one)
Tackle big important step before midnight. Quality of work after midnight can suffer greatly.
Try to think ahead at least five steps in the build and have an idea of what your end product is. A good idea right now may not fit later.
Unless money is no object, plan and budget carefully - but be flexible.
Have a deadline (remember -these are personal lessons learned). Sometimes having a deadline was the only thing keeping me motivated - especially when things weren't going as planned.
Do not use/do something that you KNOW you will just change later (again - unless money is no object). Sometimes this meant waiting longer until I had the money to get what I really wanted.
This one kinda contradicts the last one, but... be willing to accept some imperfections as part of the "character of the build" (my first attempt at bodywork taught me that)
Have friends check it out during the build. I got a LOT of great ideas from just having a different point of view.
Having friends/neighbors with skills, tools, and
patience is invaluable.
I'm sure that I will come up with more (and feel free to pitch in your own lessons learned), but it's the end of a long day for me and my brain's a little cooked. More to follow...
-croix