Was considering purchasing a nice vehicle awning (ARB, CVT, etc.) but convinced myself it would be worth trying a simple tarp setup first. I have a tarp, really just needed some adjustable poles for legs. Went to home depot hoping painters poles would be cheap. The sturdier ones were about $25 each. Thought about PVC, but too bulky for good stiffness. I decided to use electrical conduit and am pretty pleased with the results for $31 and 45 minutes of my time.
Materials:
2 5' pieces of 3/4" conduit (cut down and debured from 10' length)
2 2.5' pieces of 1/2" conduit (cut down and debured from 10' length)
2 1.5" 1/4"-20 stainless screws
2 1/4"-20 stainless nylock nuts
2 1/4"-20 stainless wingnuts
4 1/4" stainless washers
2 1/4"x1.25" hitch pins
4 3/4" rubber leg tips
2 1/2" rubber leg tips
1. Drilled 1/4" holes straight through the 3/4" tube about 2" from the one end
2. Drilled 1/4" holes through the 1/2" tube every 6" from the end
3. Press 2 3/4" rubber leg tips to ends of 3/4" tubes, opposite the drilled holes
4. Cut 1/2" hole in the bottom of 2 3/4" rubber leg tips using exacto knife. Cut a little less than 1/2" hole so there is some friction.
5. Press the cut 3/4" rubber leg tips onto the 3/4" tubes on the ends close to the drilled holes
6. Insert the 1/2" tube into the 3/4" tube through the rubber leg tips
7. Insert hitch pins through 1/2" and 3/4" tubes
8. Drill 1/4" hole through the 1/2" rubber leg tips
9. Assemble screw>washer>rubber>washer>nylock>wingnut
10. Press assembly onto 1/2" tube ends
These turned out quite solid. I plan to paint them black.
If I was doing it again, I would use 4' long 3/4" pieces and 3.5' long 1/2". The overall collapsed length would be shorter, slightly lighter and still plently rigid.
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