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Nice job, great write-ups and pics.
Interesting thread. Great choice of base vehicle. I have now been overlanding for 6 years in Africa, Europe and presently in Latin America. My advice is to keep the mods of the base vehicle to a minimum and as simple as possible. It is usually difficult but possible to get spares for stock parts especially of older vehicles. Don't even think about getting spares for US aftermarket parts outside North America. I would not lift the truck. You already have plenty of ground clearance for anything you are likely to encounter and lifting changes the whole geometry of your suspension and drive train. It looks great but is a waste of money for 3rd world trips. Add one or two leafs to your rear axle (easily replaced if broken), perhaps stiffer springs for your front axle if it feels to soft and some heavy duty shocks. Use steel rims, 3rd world tire repair guys often use tools which are damaging aluminum rims. Use the highest load rating you can find and I found AT tires a good compromise between on road performance and ruggedness. 90+% will be on paved roads, even in Africa. Use a tire size you can find in the countries you plan to visit. Shocks filters and tires are the only parts I had to replace so far after 80,000 km of overlanding. The most useful mod so far was a tire pressure monitoring system. Thanks to this gadget I detected 3 punctures before the tires were seriously damaged.
My 2 cents. Stefan
Very nice and clean build so far! Please keep the updates coming!
Wow, great idea. Enjoying the very detailed write up, great work.


Hi
With all that complaints about the unit bearings - no one tells the poor new owner that they are greasable and so done will last as long as a freespin hub.
The 48RE is a reliable unit but needs a little help, BD Diesel in Abbotsford has a little unit that raises the pressure in it to a level that is safe and prevent any slippage. Change the ATF every 30000Km and it will usually last. If you are willing to pend a little more on it then go with an upgraded Torque Converter, for me that was the best money i spent on my truck, drive ability is so much better its fantastic, the OEM Converter is from the V10 has far to much slip in it for the Cummins, wastinf Fuel and generates Heat.
315/70-17 is the tire I run since 65000Km, in Europe, Iceland and beyond, it rubs a little with full lock but that doesn't disturb me.
There is NO Lift required for this Tire on this Truck.
Last but not least, go and install an Exhaustbrake, OEM or else, it will safe your servicebrake and is a dream on long downhill grades. Mine is allways switched on on Auto.
Ozy