I recently purchased a PLB 40. I have a 100w solar panel on my roof rack with the gray Anderson connector. The PLB has been great for running my Dometic 75DZW fridge, except for one major flaw: when the sun goes down at night (or up in the AM) and the solar panel is getting very little light, the PLB starts alarming and shows the warning ⚠ symbol. Then I have to unplug the solar, wait a few seconds for the alarm to correct, then I can plug it back in at it’s fine. I would like to Be able to just leave the solar plugged in full time (like if I leave the truck at a trailhead for a few days), so it can stay topped off. But I have to physically unplug the unit every night.
Well That is the problem running a Duel zone fridge, They absolutely EAT Power, One thing you did not say was what temp settings you had both bins set to,
My 78L ARB has the bigger compressor and when set to -18*c / 0*f the PLB will run it for 24 hours non stop without issues, What your seeing is not a problem with the PLB, What your seeing is a lack of honesty with the sales pitch with your fridge,
People need to realize that ALL Twin Bin Fridges will chew 1.5 to 3X the amount of power when compared to a Single bin Fridge,
IE, At present my ARB 47L is using 13,494 Ah per 24 hours and it is set to 2*c or 35/36*f, and using the PLB-40 you have a total of 40Ah they say only run it down to 20% which leaves you 32Ah to play with So @ 32 / 13.494 Ah means it will run my fridge for 2.371 Days before it hits to 20% SoC mark, But If I ran the fridge set to -18*c / 0*f then it would chew between 30 to 40Ah,
To put this in to prospective If one side of your fridge is chewing 35-40Ah and the other side is chewing 14-20Ah then during the night your fridge is going to chew between 24.5Ah to 30Ah maybe more and by the sounds of it, It is chewing closer to 35+Ah, So you need to set your solar panel up the night before because even non direct sunlight will produce power for the PLB in the early morning and during the hours after the sun has gone down,
Also if you checkout Dometic's sales pictures on the PLB Page they show you pictures of the PLB plugged in to a single Bin Fridge and not one of their DZ models, To run a Twin Bin Fridge successfully you would need at leased 200watts of solar connected 24/7 and a Type 31 battery,
For now try leaveing the solar hooked up 24/7 when you are parked up so the panel catches the early morning light and in the late afternoon and while you are travelling plug the PLB in to your Cigar Socket and that should cure any issues for now, Your PLB can handle a solar panel up to 150w without the need of a charge controller so I would be Adding one of those because it can put out over 7 to 8 Ah compared to around 5.5 to 6.5 for your 100w panel which is over 30% more power using the 150w panel and it should more than cover your needs.
Hope that helps.
EDIT, unless you are carrying Ice Cream try running the freezer side of your fridge at -10*c / 14*f or -12*c / 10*f and run the fridge side at around 2*c / 35*f or 3*c / 37*f and these Temps are what we use in Australia out in the Bush where it gets real Hot and food will stay safe for weeks even Months, Ok.
Just because your fridge can go right down to -18* to -22*c there is no need to run it that low unless you are using it for long term storage as in 6 months or more, Just pre freeze your frozen food before you leave home in the House freezer or in the Dometic DZ set to -22*c for a day or two and when you are ready to set off set it to -10*c to -12*c this will reduce your DZ's power draw by up to 60/65% and forget about it, All will be fine,