Thanks for all the input guys. A few considerations for my proposed build, which I certainly haven't decided on. We have a white box trailer I hate (25' POS, loses screws even while sitting). It doesn't go off road of course but I want to sell it and replace it with something I can take offroad that we can still stand and live in. Also, I have a Quigley Sportsmobile and have done the Colorado passes, all over Moab several times, all over the Sierras, the Lost coast of Norcal, Death Valley. Decent wheeling but nothing too hardcore. It is for sale and I also have an 05 Expedition that I hope to use for towing a trailer for awhile. I'm not talking about hardcore wheeling with this setup (Engineer Pass, Moab, Sierras) but basically just running fire roads, occasional mud and lighter water crossings to get to off grid campsites in the Southeast. My biggest obstacles with the SMB are low hanging trees/branches (I carry a chainsaw) and deep water breaks. If I like the way the Expedition tows this size trailer I may try it on a cross country trip. The idea behind this is to save some money for awhile before I build another uber-capable van (4x4 high top on 35"s). If you read my builds on the SMB forum (86scotty/Rusty build) you'll find that I really like building rigs and have always wanted to attempt a trailer. I know I can build a cargo trailer for probably 5k tops, and it will be nicer and better laid out for me than anything that I can find in the camping trailer world and far cheaper. What I'm wondering is if I will tear it to pieces.
My Expedition is a 5.4 sitting on 20 King Ranch wheels with Duratracs and it's pretty capable, though anyone who thinks of wheeling only in a Jeep wouldn't think so. I have plenty of towing power and can drag my 8'wide and 10' tall white box POS along at 80 mph all day. The Expeditions and other domestic full size SUVs are cheap and plentiful, so I'm thinking of trying a trailer and might be towing with something different sooner than later.
The tandem I was thinking of is 6x12 but built as a tandem not a single. Two 3500lb leaf sprung straight axles, not drops, which puts it 4" higher than the usual cargo trailer before wheels/tires. Total height will be about 8', only about 6" higher than my Expedition with roof rack. Inside will be 4 bunks, shower, full galley including Truckfridge, stove and residential sink. 50 gal or so of fresh water and a gray tank, 2 AGMs plus 200 watts of solar on the roof and window unit AC (somewhere) run by a Honda 2000 generator when needed. The only things on the roof will be solar and a roof vent. The trailer is 1800 pounds dry and I'm guessing 2500-3000 loaded. I know this a lot of weight but the Expedition is about 6k as it sits. Still a lot less than my 10k Sportsmobile which I've had in some tricky spots.
Anyway, sorry for the long post but I appreciate the input. I'll start my own thread here soon if I pursue this. I definitely haven't seen it done (except by the Gall boys) and I won't be wheeling like they do. I'll be parking somewhere and exploring in the truck alone, but I don't like organized campgrounds when I can avoid them.