Dual Battery: not rocket science?

dwh

Tail-End Charlie
If the house battery is going to be in the passenger compartment then it should be AGM due to the Hydrogen gas from charging?

Some sort of sealed anyway. They come in flooded, AGM or Gel - which are just three different methods of managing the diluted sulfuric acid electrolyte.


And by " I just beat the unholy crap out of them by draining all the way," do you mean down to 0% or down to 50%?

I ignore the 50% rule. So what I mean is 0%. Not that I usually let it actually get that low (I have a generator to recharge it), but the point is I wouldn't worry about it if it did hit 0%.

I don't have to care about it, so I don't.
 

MOAK

Adventurer
In the system you have described, this is not accurate.

Batteries must match - same type, age, size, equal wiring, etc. when they are tied into a full-time bank, but when they are only tied during charging, that is not a requirement.

The only thing that matters when charging, is that they both specify roughly the same charging voltages. And all 12v lead-acid batteries except gel type do specify roughly the same charging voltages.

In other words, the charging system will hold the "12v bus" at a certain voltage - on my truck it's 14.5v - and each battery will suck (well, suck for a few minutes, after that they basically just sip) however much juice it can at the moment depending on that battery's internal resistance, the wiring and the supply voltage of the bus.



Now I'll...um...examine...your example...




Pre-trip, you open the hood and flip the switch to tie the batteries. Post-trip you open the hood and flip the switch again to isolate the batteries from each other, and your second battery becomes just a backup to start the truck in case you draw down your primary battery too much.

Since the batteries are NOT tied while being drained, and only one is actually being drained, a mis-match doesn't matter. The second battery cannot be a "burden to the system" - it's not connected to the system (or as I would say, "the bus").

As you say, one battery will draw down quicker than the other. Well, yea...especially the way you're using yours - where only one is being drawn down anyway. :D

So you're not going to get equal longevity even if you have a matched set - the battery that is actually being used will wear out, while the other battery, which does nothing except get a top-off charge whenever the truck is running will last forever.




Also, from your original post:




Hrmm. Dunno if you're using the "royal we" here, but that's not the way I do it, and I think probably not the way most people do it.

The way it's commonly done, is to do it the way your Big Rig is done - one battery for engine starting/chassis use, and the second battery to run aux loads. Then most people either use a manual switch as you do, or an automatic isolator (commonly solenoid type rather than diode type) as I do, to tie the batteries when the engine is running to charge them.

I use a starting battery for chassis use, and a deep cycle for aux loads. (In other words - the right tool for the job.) They are not the same size, age, type, manufacturer, etc. - and it doesn't matter. They both want to be charged to 14v+ and the truck's charging system does hold the electrical bus at 14.5v when engine RPM is above idle.

Since they are separated when the engine is off, it doesn't matter that they don't match and the deep cycle will certainly wear out faster, because it's doing all the work of supplying the aux loads while the engine is shut down. The chassis battery does nothing while the truck is parked.

I've worn out and replaced 3 deep cycle aux batteries in the (uh...can't remember offhand...6 years or so) since the last time I replaced the starting battery. Next time I replace the aux battery, I'll probably do both since the chassis battery is about due to be replaced anyway.



(And yes, 3 deep cycle batteries in 6 years is a lot of batteries, but I'm semi-retired and use my camper a lot. I also consider the house battery in MY camper to be disposable and so I just beat the unholy crap out of them by draining all the way, not always recharging ASAP and not always recharging them fully when I finally do get around to charging them. Basically, what every expert tells you not to do - I do regularly. I don't make a hobby or a career out of babying, nursing and nannying batteries. So personally I just buy cheap deep cycle batteries and hammer them into the ground and replace them regularly.

But, also consider that those 3 batteries cost a total of...I dunno...maybe 250 bucks. About the same price as buying one good AGM deep cycle and taking care of it to make it last while damn near full-time living in the truck. And even if I did spend the money and take the time to baby a good battery - would it last for 6 years of almost full-time use? Unlikely.

And I ALWAYS DO spend the money to get a good quality chassis/starting battery, because I want the truck to always start, and I'm not going to abuse that battery anyway.)
This sir is a great response and I thank you for it. I was referring to we, as just my wife and I, however Thanks to you spurring me to do even more anal retentive research most all of what you say is true. Next time around I'll be getting an honest to god deep cycle battery for camping accessories and keeping an agm starter battery.
 

snowblind

Adventurer
After speaking to several mechanics I have come away with a few things in relation to how I will install my dual battery set up. The ground from battery #2 can be run to the chassis of the vehicle, no need to ground it to battery #1. (The two battery packs in the Freightliner are not grounded to one another).

If they do enough dual battery installs on enough different vehicles these mechanics may see the wisdom of tying the grounds together. Theoretically there is no reason to tie them together but in the real world there are many problems that can appear when you don't. Minor differences in voltage can cause strange problems in modern vehicles. I could not find a PRO car stereo store that would do a 2nd battery install WITHOUT connecting to the primary battery's neg terminal. All the shops said it was the only way to be 100% sure they would not have a problem.

A battery monitoring system with all the bells and whistles is not necessary.(not in the Freightliner either) The stock dash gage tells you if things are charging or not... A manual switch to isolate and prevent battery #2 from draining is all that is necessary. (shame on me if I forget to pop the hood and flip a switch)

I agree that there is no need for a monitoring system but a manual switch? It's 2018... ;-) A simple isolator/relay will handle everything automatically like us civilized people do. Pip. Pip. Tallyhooooooo.

One only needs to turn the switch,, on while driving, and off at camp. (the Freightliner has an auto solenoid switch for this and it has failed on two occasions and drained both packs down)

That failure can't happen with the isolator/relay that I link to above. The ONLY time the two batteries are connected is when there is a 12V power coming to the isolator from an "Engine HOT" circuit. As soon as the engine is turned off the batteries are no longer chained.


Best regards,
Matt
 

RichJacot

Observer
In the system you have described, this is not accurate.

Batteries must match - same type, age, size, equal wiring, etc. when they are tied into a full-time bank, but when they are only tied during charging, that is not a requirement.

The only thing that matters when charging, is that they both specify roughly the same charging voltages. And all 12v lead-acid batteries except gel type do specify roughly the same charging voltages.

In other words, the charging system will hold the "12v bus" at a certain voltage - on my truck it's 14.5v - and each battery will suck (well, suck for a few minutes, after that they basically just sip) however much juice it can at the moment depending on that battery's internal resistance, the wiring and the supply voltage of the bus.



Now I'll...um...examine...your example...




Pre-trip, you open the hood and flip the switch to tie the batteries. Post-trip you open the hood and flip the switch again to isolate the batteries from each other, and your second battery becomes just a backup to start the truck in case you draw down your primary battery too much.

Since the batteries are NOT tied while being drained, and only one is actually being drained, a mis-match doesn't matter. The second battery cannot be a "burden to the system" - it's not connected to the system (or as I would say, "the bus").

As you say, one battery will draw down quicker than the other. Well, yea...especially the way you're using yours - where only one is being drawn down anyway. :D

So you're not going to get equal longevity even if you have a matched set - the battery that is actually being used will wear out, while the other battery, which does nothing except get a top-off charge whenever the truck is running will last forever.




Also, from your original post:




Hrmm. Dunno if you're using the "royal we" here, but that's not the way I do it, and I think probably not the way most people do it.

The way it's commonly done, is to do it the way your Big Rig is done - one battery for engine starting/chassis use, and the second battery to run aux loads. Then most people either use a manual switch as you do, or an automatic isolator (commonly solenoid type rather than diode type) as I do, to tie the batteries when the engine is running to charge them.

I use a starting battery for chassis use, and a deep cycle for aux loads. (In other words - the right tool for the job.) They are not the same size, age, type, manufacturer, etc. - and it doesn't matter. They both want to be charged to 14v+ and the truck's charging system does hold the electrical bus at 14.5v when engine RPM is above idle.

Since they are separated when the engine is off, it doesn't matter that they don't match and the deep cycle will certainly wear out faster, because it's doing all the work of supplying the aux loads while the engine is shut down. The chassis battery does nothing while the truck is parked.

I've worn out and replaced 3 deep cycle aux batteries in the (uh...can't remember offhand...6 years or so) since the last time I replaced the starting battery. Next time I replace the aux battery, I'll probably do both since the chassis battery is about due to be replaced anyway.



(And yes, 3 deep cycle batteries in 6 years is a lot of batteries, but I'm semi-retired and use my camper a lot. I also consider the house battery in MY camper to be disposable and so I just beat the unholy crap out of them by draining all the way, not always recharging ASAP and not always recharging them fully when I finally do get around to charging them. Basically, what every expert tells you not to do - I do regularly. I don't make a hobby or a career out of babying, nursing and nannying batteries. So personally I just buy cheap deep cycle batteries and hammer them into the ground and replace them regularly.

But, also consider that those 3 batteries cost a total of...I dunno...maybe 250 bucks. About the same price as buying one good AGM deep cycle and taking care of it to make it last while damn near full-time living in the truck. And even if I did spend the money and take the time to baby a good battery - would it last for 6 years of almost full-time use? Unlikely.

And I ALWAYS DO spend the money to get a good quality chassis/starting battery, because I want the truck to always start, and I'm not going to abuse that battery anyway.)


Me Three!
 

Rezarf <><

Explorer
Yup, to the OP, the simpler solution will work just fine. Lots of boats use a simple battery switch to operate the "house" and "Main" battery isolation. It is easy peasy and cheap to do it this way. That said, I am flaky with most any detail and I would wake up to dead batteries half the time and a non-charged house battery at camp the other half of the time. I picked up the Blue Sea ML-ACR off ebay with the cab switch for under $100 on eBay (that was a screaming deal) and I never have to think about it again. The older I get, the more I want to sit by a fire at camp and NOT think about anything else... to me the cost was worth it.
 

DiscoDavis

Explorer
Best most consistent dumb way I have seen is use the hella switch key type to isolate starter circuit, winch, from power while also powering the control circuit for a big solenoid that links the batteries.

Key out no starter, no winch power, batteries separate
Key in and go.
 

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