Exterior Window Covers for Acrylic Windows

NOPEC

Well-known member
Well, I have been considering this for some time but this weekend decided it for me. The double pane Acrylic windows we installed during our older fiberglass TC rebuild have been one of our favorite (and expensive) mods but we were warned, they are prone to scratches.

As careful as I have been, our style of occasional bush crashing on logging road spurs finally caught up with me. After brushing past what looked like nice soft new growth tips on a Douglas Fir branch, I discovered a very hardened and gnarly dead willow branch had been perfectly hidden behind the Fir branch which resulted the side of the camper and window being raked pretty good as I went by it. The camper is built to be used and it is but it's like getting the first ding in the door of your new car, it hurts a bit. The pictures below don't really do it justice. I do have the polishing kit which I will be using and suspect most of the scratches can be considerably reduced.

I have seen images of usually larger Overlanding rigs with hinged (at the bottom) window guards to act as both protection from the elements as well as theft deterrence. I will be building something like this, I suspect out of fiberglass which I will be drilling to give it a sort of punch plate appearance, to reduce the weight and minimize air build up behind the cover. I will use some sort of perimeter frame with a stainless piano type of hinge and stainless hardware, probably simply a series of bolts epoxied into the frame with a wingnut holding the cover down against the frame. It doesn't have to be "expedition strength" as it is only the bush I am worried about and not thieves.

If anyone has any thoughts or suggestions from their experience, I love to hear about them before I start. I did a search here on EP but didn't find too much related to this topic. Otherwise, I will just charge into this and report on the process and finished product. Seems like Acrylic windows are showing up fairly frequently with both home builds and from the factory so hopefully we can all learn something here.

20210517_131441.jpgscratch.jpg
 

ScottPC

Active member
Maybe some sort of quick release max trax or sand ladder with some sort of spacer system? Even better if they were hinged in a way they could work as a table while also allowing you to open the window:) You probably don't want to keep them there all of the time but they could provide good protection and convenient access.
 
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NOPEC

Well-known member
I hadn't thought of them at all. The Vollrath perforated ones would be perfect, the size on the links is just a bit small for the two larger windows but it puts me on a new search direction. They may come larger, especially in a commercial application. Thanks so much for the suggestion. I always think of the old tin bake sheets we have, all darkened by years of use so nice to get out of the box!
 

NOPEC

Well-known member
Maybe some sort of quick release max trax or sand ladder with some sort of spacer system? Even better if they were hinged in a way they could work as a table while also allowing you to open the window:) You probably don't want to keep them there all of the time but they could provide good protection and convenient access.
Thanks for the suggestions. I actually have been looking around for a material that I could fabricate my own traction mats out of. Not that impressed with the plastic off shore stuff. I am wanting some sort of aluminum punch plate so depending on what I get, your idea of a multi use cover could just work. I had initially thought to make the guards so they attached with the hinges permanently, but I have been rethinking this and I now would tend to agree with your suggestion of having them being removable. Not every trip is going to be a bush crasher, as much as I would like it to be. Windows are too high for the table idea but still a great suggestion.
 

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