Front End Clunking/Clicking While Turning at Low Speeds

[aschafer14]

I am trying to diagnose a noise coming from the front end while turning, it only happens when turning at low speeds and only under throttle. If I let off or coast into a turn there is no noise. It also happens in both directions. It is a low grumble clunking that is constant based on wheel speed. I initially discovered that the left front axle nut wasn't torqued properly and there was a ton of play in the hub. I expected to find destroyed bearings when I pulled everything apart but everything looked good. I still replaced the bearings but unfortunately the noise is still there. The only other red flag is the dried up grease around the lower kingpin. Has anyone had anything similar?

 

[soaringpotato]

My first thought is perhaps 4x4 is still engaged somehow. Perhaps the drivetrain is fighting against dry asphalt?

 

[ITTOG]

It definitely sounds like the bearing is damaged. Even if it visibly looks fine.

Did you inspect the races for damage?

 

[aschafer14]

I replaced the bearings and races with new Timken's, I really thought it was the bearings too.

I thought it might be the 4wd but the hubs seem to lock and unlock fine, the front driveshaft isn't spinning when disengaged.

There was some axial play in the axle shaft when I had everything apart but I assumed that was normal. I was able to pull it in and out maybe an 1/16"-1/8"

One other thing to note, I was able to pull the freewheel hub of as an assembly, just removed the 6 bolts and once I broke the sealant free it came right out. I saw someone mention snap ring pliers in the wheel bearing thread but I'm assumed it was only needed if rebuilding the freewheel hubs as well.