Would like to re-gear my 2014. Has anyone done this and what cost are we looking at. My 3.42 factory gearing with 285/70-17 is not working in the mountains. Eventually going to downsize the tires to 265/70-17 and thinking of re-gearing to 4.11. Any thoughts on this setup for mountain driving, or should I go with lower gearing. I'm in the Reno area and called one shop and they didn't seem to want anything to do with it and said the frontend/transfer case would have to be shipped out.
I drive mostly in the Sierras and have 3.73 gears and 33" tires. I really want lower gears, I will eventually go to 4.56. I have got a few estimates between $2600-$3000. Most good 4x4 shops do gear changes and don't need to be sent out. No need to touch the transfer case.
I just completed re-gearing from 3.42 to 4.10 s yesterday and went for a quick test drive, just 13 miles all below 45 mph, very gentle. I'm on 265/75r16 rubber. I also put in a reman BW4473 because my transfer case was generally worn out, the viscous coupler was locked up, it had the original rear case half with the cast bushing that was worn out, so the parts to refresh it myself was going to cost close to what the reman cost me.
Note that I had been awake for about 24hours straight on only 3 hours of sleep the night before, so brain function was not high during the initial drive. A few observations that indicate changing gear ratios on our vans may not be super straightforward...
1) It immediately popped an ABS/brake system code "Wheel speed sensor frequency out of range"
2) The speedometer was 7.5-10% over actual (gps) speed.
While I have a bit of experience with changing tire sizes, gearing, and speedometers in general, and some experience inferring how vehicle systems work based on observation, this is my first go-round with a GM vehicle. Below are some of the factors I'm considering...if anyone as more info or ideas to contribute I'd take them.
1) I think that vehicle speed is calculated from the transfer case output shaft sensor (very slim but possible chance that the wrong reluctor wheel was installed as their are some common parts shared with the BW448X series cases) I'll test this by unplugging the sensor and see if speedo works and/or changes. The rough calculation the bcm should be doing for speed (minus details of conversion) is output shaft rpm times diff ratio times circumference of tire = speed. Bigger tires along with a lower gear ratio should help balance this out. This might be an excuse to upgrade my tire/wheel combo to 285/70r17 in order to make the speedo more accurate. Will do some of the math to see if the changes I made make sense in terms of speedometer output.
2) ABS system monitoring compares t-case output shaft speed to wheel sensor speed to confirm function (this is a guess based on what I saw) tire size will have no effect on this test, but may effect performance of the ABS system.
3) It is possible that the BCM is programmed for specifically for the OEM ratio, or the program is the same for either 3.42 or 3.73 ratio and the resulting range of results (speedo, ABS, etc.) is acceptable. If the bcm is specifically programmed for 3.42 gearing, going to 4.11 is a big jump.
I'm just getting caught up on sleep now, so haven't had much time to think about it or research. When I have the time to drive the van again and confirm what I saw, I will report back results and/or a fix as I learn more. What I need is a GM tech that knows these systems well, but it seems like everyone at there on the webs is either focused on LS swaps or modding trucks.