Up early this morning to get the Raptor liner sprayed on the sliders....but quickly got derailed when I realized I didn't have the 2K bare metal primer that I thought I had. Oh well...on to something else today.
Time to modify the lower mount for the air bags. The OEM mount is designed to rest on the axle on one side, it has a notch cut into the bracket to clear the curvature of the axle. When fitting properly the mount rests on the axle with two sharp points....probably not a lot of pressure here but I still don't like it. With the addition of the Dakar springs (This spring pack is thicker) it left the mounts support leg dangling in the air by 3/4" so modifications will have to be made to get it back to original design.
Firestone lower air bag mount sitting on the Dakar spring pack, this support leg is suppose to be resting on the axle (the mount is turned around in this picture for reference).
Starting to fabricate the new mounting leg, this piece of pipe will become the saddle at the bottom of the support. Here using a wrap around to mark a cut line. I like the idea of a saddle with any pressure being spread out instead of being focused on a sharp point.
Checking fit, I tweaked the curve a bit for an exact fit. Still needing a little tweak in this picture.
Laying out the new longer support leg.
Parts laid out, edges beveled and ready for welding.
Attaching the support base. Side Note....I absolutely love MagSwitches! These are super strong magnets that you can turn on and off with a switch on top. They are soooooo handy for holding parts when fabricating.
I started fabricating parts for the passenger side while my father commenced tig welding the mounts back together.
Testing fit
Mount primed/painted, Daystar cradle installed and everything bolted into place.
Alignment looks way off when the springs are at full droop, but it comes back into alignment as the springs are compressed.
More to come....
Hodakaguy