Great thread here. But I'm not sure I can sit around and listen to all of this 7.3 Power stroke slander ?. I've done close to 700k miles in the 7.3s. All those broke ass 7.3's going for 20k means something. That's the best engine Ford ever put into a truck. Sure they have their quirks (6.7 Powerstroke is proving to be an excellent, although complicated engine, but love to eat their ceramic bearing turbos pre-2015 etc etc), they are loud, have the crappy 4r100 (although they can be made strong) if you want auto, they have four sensors that go bad and are dead SIMPLE to work on. They make more power than you really need if done right. Hydra chip it, keep it to 50hp bump in power, open up the intake and the exhaust, push gas pedal and GO.
Made a massive mistake and traded my 95 OBS for a 2011 3500hd Chev a few years back. While I've come to appreciate the 6l90 tranny, which is amazing, that 6.0 is a TURD. Got to drop in a long block because of a crappy oil pump and will be dumping it soon. I've driven a 6.2 work truck from Ford that did a little better, and if you can find and older Chev 8.1 even better, but enjoy your 7mps loaded. Listen, these aren't diesels. Do you like passing on a steep interstate incline without pushing in the gas pedal? Well I really really do. So I went and bought this for Covid Xmas from an Expo member:
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2001 F450 Super Duty 7.3 Powerstroke with 38k original miles. Was a brush truck in Troy Montana for its life. FD replaces, engine, turbo, tranny, injectors in the last 5k miles. Oasis report says turbo oil line blew, engine ran dry and seized tending a brush fire, hence replacement. Not much data on why the tranny was replaced but what the hay. Over $27k in service records.
And turned it into this, with some help from my local 4x4 shop Oakley Offroad in Sandy Utah:
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Bought not one but TWO donor F450's (wife not happy), swapped over the coil sprung axles, rebuilt everything, re-geared to 5.38, put on a front air locker (LSD in the rear). 2" level front and back, track bar drop bracket, dual stabilizer, not too many other mods except swapped in the 6.0 tranny cooler (a weak spot on the 4r100). MPT81's with Buckstop super singles from another Expo member (I LOVE THIS FORUM). Flat bed and camper are next. Some day I'll do a build thread. First donor I bought at auction thinking I'd strip it, pulled codes, replaced batteries and two injectors, fired right up and sold it to help fund the above. I'm in it about $22k net, $32k gross.
I have my dream setup now. 7.3 Powerstroke (don't even start you suns of guns!), 2006 coil sprung front Super 60 wide-track, matching re-geared rear Dana S110. THIS THING TURNS BETTER THAN MY GRAND CHEROKEE. Well I had read about these swaps and I had to do it because it's the length of a small bus.
So, depending on your threshold for pain, you r ability to travel to find the truck, your access and/or ability to mod, I think building a $100k truck for $30k is an okay way to go. Sure it's a 20 year old truck and not as luxurious as the newer ones, I absolutely destroy my trucks, alas this one will be work and play, and can't justify spending that kind of cabbage to do so.