Oh you better!!!!!!
Truck lucks good on the Jeep trail, can;t wait to see more of it.
steve
ASAP isn't soon enough. Feed the forum......feed the beast
Haha thanks for the encouragement guys.
Before we delve into all the truck stuff, I have an announcement to make that I neglected to make on the forums but did make on Instagram. So to some of you, this is old news. But for the rest of you....
The wreckdiver1321 family is now a trio!
Our little boy, Dirk Thomas, is expected on March 7th. So just a few weeks from now! We've been busy piecing together the essentials for hiking and overlanding with a little one in tow, and getting our home prepared. Meanwhile, we've been on a single vehicle for a while, so I've been hoping to get it done before too long. We can't wait to get out and explore with him. He's gonna be an adventurous little guy, and we're determined to include him on our overland and camping adventures. We're totally psyched for this new chapter of our lives.
Now, for the truck update. Unfortunately I don't have any pics to share with you guys at the moment, as they are all on my phone awaiting edit and upload. But I can give you an idea of where we're at.
We removed the engine without any real fuss, and were able to evaluate the situation. We cleaned up the engine bay a little bit, fixed some messy wiring, and some other little things. While waiting on engine parts, we stripped the new engine of anything necessary to pull the timing cover before focusing on the truck for a little bit. We then pulled the front suspension apart a bit and got ready to replace a few things. First we replaced the front wheel bearings. The OE driver's side one was pretty nasty and gritty, but not loose yet. That was a pretty straightforward affair.
Next, we focused on the other suspension bits. I replaced the mushy rubber steering rack bushings with polyurethane bushings I found on eBay for $50. They look like nice quality and are definitely better than what was there. I'm hoping this and my new wheel bearings tighten up the steering a bit. Next, we installed my sway bar again. I know some people will gasp at this and cry "but the travel!" I've decided to compromise on this a little bit. For on the road and on gravel, a sway bar is great because it keeps the body roll in check and adds a feeling of control. For off road, no sway bar is ideal because of the extra droop travel. I've decided on a compromise. I used PRG's poly sway bar bushings, which aren't as grabby as rubber, and greased the hell out of them. This should help the bar rotate in the bushing. I've also built my own longer end links out of bits I found at McMaster Carr. These longer links should allow for more droop travel than a stock setup, but will still keep the front end in check on the road. After the truck is up and running, I'm planning on disconnecting the sway bar, measuring the droop, then reconnecting it and measuring the droop again. This will give me an idea of the difference. I'm sure it will have an effect, but I'm not sure what that will be. If it annoys me I can always remove it again. But for an overland type truck, I think this is a good compromise. I'm hoping all of these upgrades will make a big difference in the on-road handling going forward. We'll see how much of a negative impact it makes on trail-worthiness.
Next we focused on the electrics. I cleaned up some of my messy wiring and re-routed a few things. Most importantly, I relocated my big ground cables for my accessories. In my original wiring, I had bypassed the smart charging system on the negative side by grounding directly to battery. I know this isn't the best way to do this, so I changed the wiring up. I first cut the winch ground a lot shorter, crimped a new lug on it, and grounded it to a bumper mount bolt. Then I moved my accessory fusebox ground. I measured the cable, cut it, and put a new terminal on it. If you look in the instruction manual, there's actually a recommended point to ground your accessories to that's outlined there. I moved my fusebox ground to there. Next was the bed. I don't think I mentioned it here, though I should have, but I had a bed mount crack through last year. It didn't rust out, it cracked off. The forward mount on the passenger side simply cracked off and left my bed flopping up and down. We removed the bed, welded a piece of thick plate in there, and reinstalled the bed. Somehow during this procedure, the bed became insulated from the frame. Anything I had grounded to the bed no longer worked. I discovered this several months later when preparing for a trip. Well to fix this, I made a thick ground cable that runs from the passenger side bumpstop mount and up to a bolt in the bed. Hopefully that should fix it. I am planning on grounding the engine to the frame via a thick cable after the engine is totally installed.
Since we were still waiting on the engine parts, I enacted my zip-tie fix on the rear leaf packs. I noticed the anti-squeak pads were completely dead on a couple of leafs, so with any luck this should solve the squeaks, at least temporarily. We also pulled the radiator to make the install easier.
With that done, we set our sights on the new engine. To make sure everything was up to snuff, we pulled all the spark plugs. Some of them looked like the engine was running a bit rich, but none of them were gunky. Running rich is fine, since that's controlled by the ECU. We also pulled the timing cover to check the timing chain guides, which were fine. We then glued the cover back on and swapped some things over from the older engine, including some new sensors. We then put everything back on the engine to prepare it for install. Since we wanted to make it quicker, we hung the alternator on the block before putting the engine in.
On Sunday, instead of watching the Super Bowl, we were dropping the engine in. It fought us an awful lot, but we managed to get it lined up and roughly in place before threading in the top two bellhousing bolts. As of right now, that's where we sit. The engine and tranny are giving us a lot of grief and aren't mating up nicely, but with some effort I'm sure it will go back together. Hopefully on Sunday we can have the engine completely bolted in and be partway through remounting the belt drive system. Once that happens, We can focus on the little stuff like hoses and electrical connections. From there it's a fairly easy run to finish up.
So there you go. All kinds of fun news!