scottymcdonald
Member
Any pics with the final install?For anyone who might find this helpful. I mounted a single ARB in the space in front of the spare battery compartment. I think my mount is somewhat unique since it doesn't require a fab shop.
Because of the unique shape of the sheet metal in that area there isn't a flat place to mount to. I created a mold to make a peice that would sit between the sheet metal and compressor and allow it to sit flat.
First thing was buying modeling clay from a craft store. Then shaping it around where I want to have the compressor sit. I drilled 4 holes that would accept the mounting bolts that came with the ARB. The idea was to pass those through the mounting bracket on the compressor through the molded part and then through the sheet metal. I could then thread the nuts and large fender washers in through the wheel well.
Once the I was happy with the clay I mixed my two part liquid plastic labeled on amazon "Smooth-Cast 300 Liquid Plastic Compound" and made by Smooth-On. Then poured it in, waited for the plastic to harden and then removed the clay. I was left with a mount that perfectly matched the geometry of the sheet metal and was flat on top.
NOW this was a first attempt and I will admit there is a lot of room for improvement. Things I would change:
Overall though it turned out pretty good, and after a couple of trips and many more highway miles it's still holding strong.
- Clean surfaces much better before clay and casting.
- Use mold release on surfaces
- Use straws instead of wooden dowels to make through holes in mold
- Use a different cast plastic compound. The 300 series was a little brittle, I dropped it on the ground from about 3 feet up and a corner broke clean off. Also go with something already black or gray so I didn't have to spray paint the final product.
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