DiploStrat
Expedition Leader
Again, bravo!
Yup, I will not turn the pump up until I get the EGT installed. Several others have already done this upgrade and I have been told they don't see more than 650, usually lower. Once it is installed I will drive the truck prior to adjusting the pump to see what the temps are before to compare to after. Plus I feel I really need to get the higher capacity radiator in, really wish it wouldn't have arrived damaged, and to boot it was on back order for a couple of months, and they are telling me it is back on back order...Keep a eye on exhaust gas temp on long climbs after you turn the injection pump up.
Not a bad idea, I'll look into what it would take to add one. Of course I will need to search out where I can safely tap into the oil.I would say 670C for a minute, 650 for several minutes, and 620 sustained.
Have you considered an oil sump temperature gauge? Since the pistons receive a lot of cooling from the oil, high engine stress often shows up quicker in the oil. Sump Oil temps 40C above coolant wouldn't be unusual, though much higher would be of concern.
With all that extra air due to higher boost and lower exhaust back pressure (comparatively), You should be able to safely run the HP numbers mentioned.
I can safely tap into the oil.
The original factory intake is 2 large cylindrical air filters leading to a 4" metal tube. The old turbo had about a 2" intake so there was a tapered metal bit that reduced the 4" down to 2". Part of this mod is to cut that tapered bit off and weld on a 4" pipe (used exhaust pipe) then a 4" 45 degree silicone elbow to the turbo. This truck (and I think this is true with most of them) has a indicator on the dash to indicate when your air filters need to be replaced. I believe there is a pickup tube after the air filters that goes to the dash gauge. I watched this gauge when I revved to higher revs, it didn't budge. So either air restriction is not a problem or the gauge is broken (I do change the filters regularly so have never seen it move). This swap has been done a few times in Europe, and so far I have not heard or seen of a change to the air intake other than what I just mentioned. Once I get the boost gauge installed I can see how much boost it is producing, from other reports it should be in the mid 20's.New turbo install looks great! I may have missed this, but have you done anything on the air intake side of things?