Started by installing the remaining mounts this morning. We decided to change our plan a bit and added center mounts instead of angled mounts off the front, this will give a little more support plus we liked the looks better this way
Center mounts installed.
Next up we removed the rack and welded everything out. We decided to weld the supports with Mig since it will minimize heat distortion. Once everything was welded we straightened everything back out to spec again.
Support welded in place.
Here the rack is fully welded and we have installed mounting plates for the side and rear flood lights.
Now on to installing the mounting tab for the front driving lights. This section of flat bar will be the mounting tab for the lights, it's notched to clear the welds at the tubing locations.
Sitting in place.
Welded in.
And the lights temporarily installed for a picture. 5 BAJA Designs 10" ONX6 Driving lights for the front, two Rigid flood lights for each side and two for the back. Switches will be wired as: Front driving lights, Right flood lights, Left flood lights, Rear flood lights. I like LOTS of light
Here you can see why the front mounts are set at the angle that they are, for clearance of the driving lights.
Hope to get it all assembled and mounted on the truck next weekend.
More to come.....
Hodakaguy