Building turn signal guards today.
Tacking a scrap piece of tube and steel onto the weld table to create a bending jig for the round stock. The yellow object is a Magswitch, a magnet capable of holding 400lbs that you can turn on and off with the T-handle switch on top, these are soooo handy for holding items when welding etc. Once in the Jig the round stock is heated and bend around the tubing.
Heating the rectangle and shaping it around a large wrist pin.
Here I've already welded the rear mount tab onto the guard and marked/drilled a hole in the cab at the proper location. I was eyeballing the clearance for the rivet nut on the back side and wasn't sure it was going to clear the windshield washer fluid tank on the back side so I used a very small drill bit to check. Once drilled there was only about 1/8" clearance on the back side of the hole....Dang not enough for a rivet nut to clear.
On to Plan B....I removed the snorkel and air cleaner assy to gain access to the windshield washer tank.
Hole is located right behind the front edge of this tank.
Marked the area of the tank that isn't clearing and removed the tank.
I carefully heated the marked area of the tank with a heat gun until the plastic started to turn clear, then I used a large socket to push/roll into the tank and re-form the area to allow clearance for the rivet nut. This process worked perfectly and provided plenty of clearance.
Tank re-installed and rivet nut in place.
With the rear rivet nut installed the guard can be mounted up so the front mounts can be fit/fabricated.
Marking up the front mounts, these will be cut out with a Porta-Band
Passenger side guard mounted, I'll do a little more finish work on the edges before powder coat.
Now to replicated it for the drivers side.
Hodakaguy