Updates!
It's been a while, but there are some updates!
wilson helped me quite a bit with this rig. Thanks buddy!
We tried a futon mattress in the back, but it wasn't as comfy as my wife wanted, so she picked up some eggcrate foam for the rear. Queen size fits, with a little folding at the wheel wells (since we don't have a platform).
wilson also helped me swap the rear axle. Found a cheap 12-bolt locally to replace the clunky 10-bolt. The 10-bolt, for as clunky as it was, had a working Gov-Lock. The 12-bolt, however, has a Gov-Lock that locks up on the street going around an easy corner. I've "fixed" that for now, but am looking for either a Detroit Locker or Detroit True Track for the rear, and I'm considering using the old 10-bolt Gov-Lock for the front. Something for more traction in sand, mild mud, and snow/ice.
Found this aluminum finned cover for it pretty cheap:
But, it looks like it has a load in it's pants from the side! It takes 3 quarts of gear oil now. That ought to do me ok!
I ended up replacing the front springs as well. My wife was pregnant at this point, so I wanted a smooth comfy ride for her & our baby (daughter). I ordered a set of Tuff Country H.D. springs, which are way softer than the old Pro-Comp front springs. Tuff Country has some softer springs too, but being a Suburban, I felt the H.D. versions would be better.
Foreground, old Pro-Comp spring, background, new Tuff Country spring.
Now, the ride still wasn't where I wanted it! I feel that the stock shock mounting might just have the wrong geometry. The 5100, although sized correctly, seemed short too; allowing only a couple of inches of downward travel. I spoke with Kevin Foote at Bilstein (Turner Motorsports?), and after a few emails back & forth about valving, I ordered a set of 12" travel, short body 7100 shocks.
I went slightly soft on the valving for off-road use. We don't rock crawl, so the soft valving will be nice on washboard roads. I used the upper "quad" factory mount:
And now, the ride is soooo nice. Train tracks are soaked up Cadillac style. We haven't had a chance to try them off-road yet though
![Frown :( :(](data:image/gif;base64,R0lGODlhAQABAIAAAAAAAP///yH5BAEAAAAALAAAAAABAAEAAAIBRAA7)
we've been getting ready for our baby daughter!
To be continued...