Done, for now.
BrianV: My RTT is high enough, and forward enough, to haul the bikes + camping gear in the bed of the truck. The tent opens to the side, so I can sleep up there with the bikes loaded. I run into some issues when carrying more than 2 bikes, but its because of the way I built the roof rack (it was all scrap metal and meant to be a temporary solution, but I keep using it).
I've finally finished the lift, but I'm still adjusting the torsion bars. Right now the CV angles are sitting flat, and I should be able to fit up to 35s on my H2 rims.
A couple of problems/observations:
1 - At full droop, the shock contacts (or is extremely close to touching) the Cognito "non-torsion bar drop" bracket right on the weld below the bumpstop. I can't say I'm happy with this, but the kind of off-road driving I
plan on doing will rarely/never involve wheels off the ground.
2 - Without larger wheels/tires this chevy barely looks different at 4" of lift up front. How bad is it to squeeze another inch out of the torsion bars. Anyone with engineering or real world experience to shed some light on how much more wear there will be with the CVs at a slight angle? I know the Cognito UCAs are supposed to reduce wear on the balljoints when driving with the bars cranked higher than level...
3 - I replaced my Intermediate steering shaft less than 20,000 kms ago, and it's noisy/clunky already. This is a very annoying GM problem. I'm thinking of dropping the coin on the upgraded Borgeson shaft. Anyone else have experience with this?
The truck rides way better now - and I still need an alignment! Can't wait to get some new rubber on it.