Hi Guys,
some good technical info on the operation of the thermostat assembly in the new fridge. This from the engineer who was in charge of the design. I asked for some clarification about the location of the sensor and the expected operation of this unit. I think it's interesting enough to share...Please see below.
Marc
ARBUSA
Hi Marc,
I hope that this helps. If I have maanged to confuse you further, please let me know and I will try again !!
The thermistor is located in the centre of the base of the fridge. It is located on the underside of the plastic base of the fridge.
This location was chosen because it gives a true reading of the temperature of the base of the fridge. The control system has an algorithm that relates this temperature to the temperature near the base of the fridge. By measuring the temperature of the base, it gives a good correlation to the temperature of the thermal load within the fridge. The air temperature within the fridge will fluctuate more than the temperature of the thermal mass within the fridge.
It should be noted that while the temperature reading is very close to the actual cabinet temperature, there will always be some fluctuation in temperature within the cabinet. A temperature display within 2-3°C (sorry can't do an easy °C to °F conversion) of the actual temperature of the bottom plastic liner is acceptable for the normal on/off cycle temperature variations.
There will always be a temperature variation between the top and bottom of the cabinet. This variation will depend on may factors including
How long the fridge has been running for
How the fridge is loaded (warm items, cool items, frozen items etc)
The target temperature of the fridge
Where in the on/off cycle the system is (ie has the compressor just stopped or is it about to start).
If a temperature probe is used to monitor the temperature within the fridge cabinet, it will only be measuring the air temperature. It will not give a good indication of the actual temperature of the thermal mass within the fridge. This is because the temperature of air changes more easily than an equivalent mass of solids or liquid. Therefore, a temperature reading taken in a full fridge will be more stable than one taken in an empty fridge (one filled with air).
It is also important that the fridge is allowed to cycle on and off a few times before an assessment is made about the temperature accuracy. You may have noticed that when you turn on an empty fridge, the temperature dips below the target temperature before it cycles off for the first time. We have set fridges to 32°F that have reached 23°F before they cycle off for the first time. After the first cycle, the temperature variation stabilises to about +/-2°C. This dip does not occur when the same test is conducted with a loaded fridge. In this case, the temperature takes longer to reach the target temperature (as it cools the thermal mass) but it does not dip significantly below the target temperature. I hope that this highlights the different behaviours of the fridge when it is full vs empty. While these behaviours are different, they are both acceptable.
On our previous fridge (sawafuji 40L), the temperature is measured using the refrigeration lines. If you look inside the rear cover of a 40L fridge, you will see a small soldered connection where one of the copper refrigeration lines leaves the foamed cabinet. This temperature sensor is measuring the temperature of the refrigerant pipe and not the cabinet temperature. For this reason, the system is slow to react to any changes in cabinet temperature (for example leaving the lid open of filling the fridge will a warm load). This temperature sensor can also be affected by ambient conditions outside the cooling cabinet.
Regards
James Luke
Product Development Engineer