Rear AC trouble shooting
So one issue I had when I got the van was that the AC wasn't working. If you'll recall the ad in the first page of this post; "Has both front and rear AC working" um, yeah, no.
When I took it to Vision Diesel I asked them to check it out and they did and said the AC was working fine but just wasn't hooked up. Whatever that meant. They "hooked it up" and when I picked the van up it was working - up front. The rear AC didn't work however and they evidently didn't check it either.
So on our trip it was regularly over 100 degrees and that front AC did not keep the whole van cool. It barely kept the front cool. I need to get the rear AC working as it's going to be a record setting 110 degrees this week and we have plans to go to Crater Lake the following week. At the moment I cannot guarantee anyones satisfaction...
Unlike the normal EB passenger vans my van is a shuttle van and they are typically fitted with AC from the "upfitter" which, I've recently learned, is the company that takes the base factory van and then equips it for it's specialty use and final customer. This would be more in line with an ambulance and all their accessories but evidently shuttle vans would often have the AC unit fitted right behind the drivers seat. Not sure why, maybe to free up cargo space for bags or to keep the front cooler than the rear.
My van was fitted with an AC from
Pro-Air, LLC which very helpfully has
PDF manuals online. I downloaded the manuals but had to remove the seats to get the cover off. Like an idiot I started to remove the seat frames before realizing that 1. I probably wouldn't be able to get all the bolts and the two front seats are a single unit and 2. the seat itself just unbolts from the frame pretty simply.
According to the manual I downloaded there's a four lead plug from Ford that comes from the the Rear Fan Control with blue, white, yellow and brown and I found that plug but it was not plugged into anything nor was there a place that it looked like it should be plugged into. It's the one on the top right there. I replugged the circuit board in and checked all the fuses. None were blown. There was power to all the wires, some was switched and some was just hot. I'm not much on electrical but I try my hardest to make sense of it.
Following wires I saw a burnt connection that went to the fan. Not wanting to fry anything else I cut the connector to the fan off and found a 12v battery thinking if the motor was blown that might explain the fried connector. I hooked up the fan to the battery and the fan ran pretty strong and didn't sound bad. Okay, fan seems to work.
Next I cut the wires from the other side of the connector and hooked up my test light to them. When I turn on the rear fan switch on the dash the light comes on. I don't see the light get brighter when I change the fan speeds but it does stay on for all positions. Brightness may not equate to fan speed - I'm not sure.
So, considering the fried connector I'm a bit wary to just fit a new connection and hook it up although it seems that both ends of the circuit seem to function fine. My question to you electrical savants (hi Michael!) is should I go ahead and get a plug and hook up the fan again and see what happens or is there something else I should test before doing that? I'm guessing a poor connection might have lead to the connector shorting out and one wire was obviously green with oxidation which can't be good.
I welcome any and all advice. Barring any I will plow onward and hook the fan back up and see what happens. You have 12 hours, your time starts... NOW!
Gregor