Old body (1990) Suburban front/rear bumper options?

93BLAZER

Explorer


This is one of those projects I finished just before I left on a trip. My intention was to pull everything back apart and clean it up for paint. I never have. After I got the front bumper off, I cut out a couple of reinforcing plates to bolt inside the frame rails. I cut out a piece of 1/4" steel that would slide between the plates and propped it in place. I set the winch up on it and through trial and error, moved things around until they fit. After tack welding the ends of the 1/4" steel plate, I pulled it out and welded everything up and added the stiffener across the bottom. I had to pull the gear box off the end of the winch and clock it around so the lever was in a better location, and had to relocate my oil cooler lines, but that was about it as far as mounting. Mine has the feet down, and I know some people prefer to mount feet forward, but i don't think I could have done that as easily and still get to the engagement lever. My suspicion is that the ones that have broken a winch with it mounted feet down may have had a missing or loose mounting bolt. I also originally had concerns about the bumper mounts being strong enough to support the fairlead when pulling at an angle, but I have winched at about every angle except straight down, and nothing has moved yet. That being said, I'll probably add some tabs behind the bumper to tie the fairlead to the winch mounting plate if I get around to pulling it out for paint.


If this isnt the sickest thing I've seen... Awesome! I have an 1987 K5.

Love it man.
 

clandr1

Adventurer


This is one of those projects I finished just before I left on a trip. My intention was to pull everything back apart and clean it up for paint. I never have. After I got the front bumper off, I cut out a couple of reinforcing plates to bolt inside the frame rails. I cut out a piece of 1/4" steel that would slide between the plates and propped it in place. I set the winch up on it and through trial and error, moved things around until they fit. After tack welding the ends of the 1/4" steel plate, I pulled it out and welded everything up and added the stiffener across the bottom. I had to pull the gear box off the end of the winch and clock it around so the lever was in a better location, and had to relocate my oil cooler lines, but that was about it as far as mounting. Mine has the feet down, and I know some people prefer to mount feet forward, but i don't think I could have done that as easily and still get to the engagement lever. My suspicion is that the ones that have broken a winch with it mounted feet down may have had a missing or loose mounting bolt. I also originally had concerns about the bumper mounts being strong enough to support the fairlead when pulling at an angle, but I have winched at about every angle except straight down, and nothing has moved yet. That being said, I'll probably add some tabs behind the bumper to tie the fairlead to the winch mounting plate if I get around to pulling it out for paint.

That is easily one of the cleanest winch installs I've ever seen. Thanks for the info! Mine is an '89 Jimmy and I would love to do the same thing to it.
 

ben2go

Adventurer
1924523341_d3ac5870cc_m.jpg

You can do a concealed winch mount with your stock bumper. Sorry no extra lights.


I have done quite a few of those concealed winch set ups.When doing those we install the thin line KC lites behind the grill shell.They are protected but can be a PITA to aim.Once they are aimed the way you want, they are protected and usually don't get knocked out of alignment.
 

ben2go

Adventurer
beautiful work here.....

here's a great small American business http://diy4x.com/cart/index.php?route=product/category&path=33


That place does have some good deals on stuff.

My nieghbor found an old forestry 3/4 Chevy truck with a huge winch bumper on it.He took it off,got it home,bent and cut it up to fit his newer early 90's Chev truck.Then took it to local welding shop for them to weld up.His stated cost was $50 for the bumper,$75 for the welding,roughly $25 for the paint and supplies.He had roughly $150 in it he said.Prices are going down here because of the high unemployment rate.Everyone is undercutting everyone.Deals can be found.
 

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