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Brocephus
My opinion and experience
Skid for an overlanding vehicle, should be able to take a decent hit and protect the vehicle without being overkill in the weight or size department. For my tracker and mitsu i NEEDED some protection but i knew i wasn't going to be dragging either rig over the rocks all the time. If i screw up and slam one into a rock with the weight of the vehicle im banking on them to do their job and protect sensitive components, if they happen to tweak slightly thats fine with me, as long as they do their job. I'm a believer that (within reason) proper bracing and proper mounting can make a thinner skid work well while saving weight. Bends can help too. If i had a dimple die tool, that would be the first thing i go to, but i dont so i use bracing on the back side of the skids to help with load distribution.
My montero sport trans skid, .125 plate with 1x1x.125 braces
vehicle side
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and ground side
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montero oil pan and diff skid .190 plate and the 1x1x.125 braces I would have liked to do this all one piece but that wasn't an option.
vehicle side
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ground side
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Tracker front skid same .125 plate and some square tube braces
ground side
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vehicle side
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As always to each their own, but so far these skids work for me and my uses.
Mike
Nice work!
Are those construction hold-down washers for bolt head protection? I love it!