Personally, If I were to ever consider a re-gear, I would never have a shop do it.
Nor would I do it myself... Id be hunting factory built axles via junkyards.
Simply because I will place MUCH more faith in a factory axle than a re-geared one, especially in a heavy truck that works hard.
As far as new, tough call. But in my experience with full size Fords, diesel and gasser, its a toss up.
My 6.2 Gasser does great with the 3:73s, running heavy, even up and down some of the longest and steepest grades in the country.
But it certainly does it differently than the old 7.3 Powersroke we had.
It came with 4:10s, and I regeared with junkyard axles to tall 3:55s and it was the best thing Id ever done.
With the 4:10s it was gear bound, and we often hit the cruise at 55-60mph just so we could carry a conversation in the truck.
Ungearing to 3:55s reduced in cab noise a ton, allowing us to cruise with the came noise at proper 65-70mph, all without noticeably effecting available power or even MPG.
If anything, our MPG improved.
The 6.2 loves RPM. So drop a gear or two and let it eat.
The new 7.3, different animal as well. And while I dont have any first hand experience, on paper it looks to be a solid step up from the 6.2 for power,
but with a decent amount more low RPM torque. So while we can talk about gearing all day, looking at a dyno for the 7.3 may be more useful than anything
And the dyno vs the 6.2 is curious. With all the hype I would have expected a larger or more dramatic difference.
And keep in mind when you look at the dyno, this is a 7.3 with 4:30 gears vs a 6.2 and 3:73s
My take-away....
Even though there is a fatter amount of HP and Torque across the band, the single biggest difference I see,
and one you would notice all the time is how soon power comes on in the RPM range.
The 7.3 delivers power a good 500RPM sooner. But as a few have mentioned, these are things you will notice from a stop.
Once rolling and into gears, the difference is marginal. Unless you are running at MAX power all the time.
Which simply isnt normal case.