I had a few hours after work tonight....
I disassembled the drivers door a bit. The window was WAY to tight with the new weather striping. I ended up pulling the window out of the roller at lunch, it went clunk bang into the bottom of the door. I ended up having to trim a slight portion of the rear of the window wipers. Getting the window back in the track was fun too! It works much better now....
It was still light out so I decided to build something with wood....
Off came the rocker panel trim. I used it for a template for a wood replacement.
Then I cut it out with the jig saw. After a little trimming and sanding it fit pretty decent....
Next I laid out the mounting ring for the new speakers. Its a 6.5" midrange and a tweeter separate set...
Drill a pilot hole large enough to get the saw started and then cut the middle out first. This makes it much easier to hold everything when your working off the hood of your 70 year old Willys MB...
After a little sanding and fitting, here it is mocked up in the truck. This is kind what the speaker position is going to be like. It overlaps the door panel just slightly but shouldn't be a big deal. My truck had 1985 doors so no mounts in the door panel for speakers. I ran the speakers up higher than normal so they don't get kicked, out of the muck, etc....
Next I had to make up some spacers for the speaker mounting ring. I also cut out the main rocker board for the speaker magnet so the speaker would stick out less. I ended up using a rectangle of particle board and a shim made of some paint stir stick.
Finally I mixed up some epoxy and glued it all together and aligned stuff for the last time.
I used a few scraps and a heavy piece of steel to hold everything together while it sets tonight in the fresh air on the back deck.....
I will probably make the other side tomorrow and start on the fiberglass skin for the pods.....
I also pulled some more trim out of the truck and sprayed it gray
![Smile :) :)](data:image/gif;base64,R0lGODlhAQABAIAAAAAAAP///yH5BAEAAAAALAAAAAABAAEAAAIBRAA7)
Stupid red dash is about all the is left.....