http://oppositelock.jalopnik.com/the-truth-about-the-ford-raptor-1506180244
Interesting view of the Ford Raptor frame damage controversy.
Interesting view of the Ford Raptor frame damage controversy.
oh you mean I can't do this?
http://www.youtube.com/watch?v=4w-HOiQo5OA
Good thing he had that armor on the front...
We make desert racing jounce shocks where I work, so I've looked into the raptor frame "issue" extensively, from the perspective of "is there a problem" and "can we sell something". I can tell you as a mechanical engineer with years of chassis design and vehicle dynamics experience that the main "issue" is that the guy behind the wheel doesn't fully comprehend physics. This is not helped by Ford's marketing hype and videos, and failure to provide the uninformed "video game kid" with a simple understanding of physics.
The explanation they should be providing every customer is simple and could be something like this: "If you run over an obstacle at a high rate of speed, and that obstacle is larger than the available suspension travel, the suspension will "bottom out" and impart the additional travel directly to the frame of the vehicle. If the rate of speed is high, and the obstacle significantly larger than the available travel, the vehicle and occupants may become damaged by the excessive forces generated after the suspension has bottomed."
The frame is indeed crushing, right where the jounce bumper is mounted... Or rather, the axle is shoving the jounce bumper up through the frame, and bending the frame in the process. That means the forces at work are HUGE. Hitting a 14" bump or rut at 80mph requires the rear axle to move up about 12" in a fraction of a second, and there's only about 8" of up-travel available on a stock Raptor assuming the jounce bumper fully compresses, so the extra 4" of axle displacement is trying to lift the whole rear of the truck 4" in about .05 seconds. How much force you think that takes? Enough to collapse it and bow it from the impact loading, that's a proven fact!
My take is that there's a plus side to this failure mode... Having the frame bend is probably saving a LOT of people from having neck and back problems for the rest of their lives. The frame crushing is actually dissipating the excessive g-forces that would otherwise be spiking up though the driver's/passenger's spines, thus SAVING the drivers and passengers from becoming critically injured!
And we ended up leaving the application of our jounce shock to the guys at SuperDuty HQ, who already had a pretty sweet mounting setup for our units. They don't fix physics, but they add a little protection for a slightly overdriven obstacle. You have to realize that the trophy trucks that you see bombing the desert at 80mph have upwards of 15" of suspension travel, and drivers VERY skilled at reading terrain and keeping the speed in check for what they see... Good luck learning that through a video game or w/o breaking something occasionally!
Chris
Ooops, my bad. I meant that Trophy Trucks have 15" of UP-travel from normal ride height. I think most do have 30" of overall travel. Your pre-runner probably has 10" or so of up-travel from ride height. A raptor has quite a bit less than that, and if you're not aware that certain events require more travel, you're going to bend your frame. Sweet truck, BTW!!