Well, I haven't updated this thread in a while so I figured I better get on it. We've been wheeling the SNOT out of the lunchbox, upgrading and fixing as we go. I think I've got most of the mechanical gremlins worked out, she's been pretty solid lately....
I installed some 6 degree shims from WFO on the front dana 60, in an attempt to correct the caster and get my pinion angle closer to where it should be (without cut/turn). My front driveshaft is now thanking me....:sombrero:
I've been through 2 reman steering boxes from advance auto parts (about to be a 3rd), and I went with a straight pitman arm that was an inch longer so I would get the complete "throw" from the steering. I think I may have to fab up a hydraulic assist steering ram to reduce the stress on the gear box though....
out with the old!
In with the new
I also put in a new power steering pump while I was there
flat pitman arm from partsmike.com
I was able to ditch the janky drag link end with an actual 1-ton TRE, so now it's adjustable and a readily available part!
I eliminated my wheel bearing issues for the most part. I was killing bearings because of the mud/water so I used an old mud truck trick, we drilled/tapped the back sides of the hubs for a grease zerk (in between the wheel bearings) so I could pump the hub full of grease. After a wheeling trip I just pull out the locking hubs and squirt grease in between the bearings, which pushes all of the water out. I wipe it out with a rag and re-install the locking hubs with fresh grease and we're ready to rock again. It's also worth noting that I moved up to marine grade/offroad grease that's waterproof.