"The Punisher" - 2016 Hilux 2.8D - Overland Build

Hilux_Max

Adventurer
Hi Everyone.

Some may know me, some might not, but this thread is to showcase the new build of my 2016 2.8D SR Hilux Dual Cab, effectively known as "Punisher 2.0".

For those that didnt follow my previous build, "Punisher 1.0" was a 2007 Hilux diesel auto, with twin transfercases, twin airlockers, 4.5 regeared diffs, Monster Rides Suspension set at 2", 1" bodylift and 315/70x17 Muddies that performed flawlessly.
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https://www.youtube.com/watch?v=oAretu_pfzI

https://www.youtube.com/watch?v=GxY7ghBphXM

https://www.youtube.com/watch?v=o0cSYHXo1WQ

Now to the new build.

The Vehicle
The new build will focus around the 2016 Hilux 2,8D Auto Dual Cab pickup. It will be Dark Grey Mettalic (1G3) as detailed below:

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With age & maturity & kids, my focus with this build is to build a extreme/capable what you guys call "over-lander"....to go exploring with the kiddies and give them some life experiences.

The Build

The vehicle was collected from the dealership 1 month ago....

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A genuine Toyota snorkel was optioned from the dealership and I also requested the dealer organise the installation of a front E-Locker to match the factory rear locker prior to collecting the vehicle.

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When I got home, I started some little customisations, just to get myself in the mood. I ordered some rear tail-light covers from Thailand and fitted em on. These are double sided taped, just for a slightly different "look" to whats out there. Proper tinted LED tail lights will be fitted in due course.

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I then fitted front headlight covers and also the AFN mesh grille I bought. As mentioned previously there is a small gap on top of the grille, but I will be fitting a tinted hood protector this week which will both fill this gap and cover up the chrome garnish on the front of the hood.

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After finding out I could customise the start-up screen image, I went ahead and added this little beauty to it.

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I then began on the practical stuff. I had a set of previous generation hilux N70 towbar brackets and wanted to see how they fitted compared to the shape of the new generation N80 tub at the rear. The chassis between the current and previous are very similar, and I dont need to tow 3 tonne so wont require the larger genuine towbar that hangs much lower.

So i removed the rear bumper and with some bolts fitted the brackets to test the profile.

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It is close to the metal but it does clear......

The following image shows how nice tucked up she sits, easily provided more departure angle than the genuine towbar made for this model.

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Compared to a genuine towbar, theres about 3 to 4" more clearance gained.

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So this weekends job was to fit the N70 towbar to my hilux and to show you all just how nicely it fits against the bottom of the tub that my little test fit with the brackets showed last week.

Pic below is the Monster Rides towbar brackets sitting on top of the standard genuine Toyota N70 towbar brackets for reference. The MR ones lift the crossbar exactly 25mm higher.

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As you can see, the towbar sit perfectly with about 1-2mm clearance against the tub when its all bolted in place.

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Obviously you will need to remove the factory rear bumper if your going to do this, but it gives a good couple inches more departure angle/clearance than the stock N80 bar.

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Im thinking of doing a small quarter chop in the future at some stage, not a full high quarter chop like I did on my N70, but only 2 to 3 inches to expose the side of that towbar properly so I can get fabbed up some side tubes to protect the tub going round and forwards. I havent come across a rear bar I fully like yet, to suit the rear tubs, thou the new Xrox rear bar comes close, but it doesnt tie back into the chassis at the front...nothing that cant be modded i guess

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A small chop will also allow me to retain half the bracket behid the mudflap which keep the rear end fender sides fixed in position for support. if you stick your head underneath, you'll see that bracket Im talking bout. it has 2 bolts and if you cut the bottom half off, you can still retain the top half of it.

The end of that exhaust is going to need a trim where it dips down in the future.

And the view from underneath showing how it fits into the holes in the chassis rail the same as previous model hilux.

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Also got donated a couple extra tie down latches, making it 8 x in total, so I fitted them to the inside of the tub to make it more practical - no thanks Mr Toyota.

4 on the front end.

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4 on the rear end.

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My goal with this build is to build something similar to the following Tacoma as seen on this forum with out the long travel and flared fenders. Its the inspiration:

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to be continued.
 
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Hilux_Max

Adventurer
The Tyres

I scored an awesome deal on a set of 295/70R17 Toyo open Country MT's so purchased 5 of them.

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Resting against the hilux for comparison.

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The Suspension

I will be fitting Monster Rides "Matrix" height & Dampening adjustable coilovers. I have run these in the past on my previous hilux and the 11 stage dampening setting both front and rear was an awesome feature. These will be fitted with progressive coils at the front, and in the rear I will be running an extended shackle with standard springs to give me 1" height increase over what she is now at the rear and will upgrade the leaves as required over time should it be required (im sure it will). The front I will leave at 2" over standard.

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Coupled with that I will be fitting Performance Suspension newly released fully adjustable ball jointed Upper Control Arms.

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I will also be fitting the Phat Bars "braced" diff drop brackets and matching bashplates for protection.

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And will be fitting a set of progressive bumpstops

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I also plan on doing some mods/tweaks to the lower control arm mounts to gain even more castor which should keep the tyres off the bodymount without requiring a chop....thats the aim.


Wheels

I was originally considering some Black Steel wheels in 17x8 P10 offset, but am trying to secure the following - FN-FX 17x8 P0 in Matte Gray which shold look great against the Charcoal Hilux paintwork.

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Wheel Arch Flares

I will be fitting the following Artic trucks secured wheel arch flares too.

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Hilux_Max

Adventurer
And the latest addition a couple days ago was, with the assistance of Rhino Rack Australia, the opportunity to have them R & D fit their prototype Pioneer Flat Rack with their backbone mounting system to my hilux.

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They also provided some LED Lightbar brackets which I will use to mount a double row LED 40" Lightbar at a later stage to the front underside of the rack.

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Front Bar & Sliders

And finally, I havent detailed front bar and sliders yet, which will be arriving late this week.

I will be proceeding with the KSP/Monster Rides Axis front bar without the top hoop. This bar is winch compatible and provides great approach angle and tyre clearance.

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And I will be getting their matching rocksliders, thou without the dimple holes as shown below.

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That is where I am upto.....this month will be busy with fitting all the above mentioned parts before proceeding to working on making the tyre setup fit and work.

Yes, I will be planning a 4.8 regear in the future....the 6th gear auto, is geared way too tall from factory and 4.8 gears will bring that into operation sooner, around 89kph as opposed to struggling to hold it at 100-105kph on standard tyres.

Thankyou for reading my build thus far.
 

Hilux_Max

Adventurer
Have been contacted to trial new upgraded tie-rod on my hilux. Only a handful have been released to select people to trial out before being put on sale to the public.

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And my front bar, sliders and balance of my suspension kit have been delivered yesterday....gonna be a very busy month.

KSP Axis Rocksliders

These normally come with dimple holed infill plate but I wanted a solid plate done. I will be installiing grip tape on the flat infill portion...my thinking this will be better for the misses and kids getting into the truck. as you can see, the front and rear ends of the infill plates are angled downwards with a hole to allow any water/mud/crap to wash out easily, and they are also angled upwards a little.

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And the underside view of these babies
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KSP Axis Front Bar

This bar is the hoopless version I requested. Pic is upside down as its was heavy. was late and I didnt have much time to stuff around with it. Not sure if those sections below the lower outer wings will be staying or if Ill cut them off...see how it looks fitted.

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These, as you can see, come with a built in front portion bashplate, and also their own dedicated winch cradle tucked in. Not one of those bars where you bolt the winch to the front plate of the bar. Winch will come later down the track.

Just showing the internal structure of the bar.
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Not the best pic, but you can see the built in winch cradle, the front chassis mounts, and there are a couple lpates that bolt to the side of the bar itself and onto the side of the chassis rail to brace it even further.

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So this weekend, the next stage of my buildup will begin. Front bar and sliders, the Artic Truck flares and fender chop, then the suspension, then trying to source some really special and sexy 17x8 alloy wheels.
 

Hilux_Max

Adventurer
I managed to get some time this evening and I removed the factory steps and mounted the Axis Rocksliders.....good fit. Im happy with them. They are angled up as you can see by the pics, and I put a strip of grip tape to the flat infil panel to help the kiddies and misses get in.

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Dalko43

Explorer
My goal with this build is to build something similar to the following Tacoma as seen on this forum with out the long travel and flared fenders. Its the inspiration:

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to be continued.

It's funny that you're using a Tacoma as the inspiration for your build because here in America, many of us 4x4 diehards would do anything to have a legit, Aussie-style of LC70 or Hilux in our garage.

You've got an awesome truck!
 

Hilux_Max

Adventurer
Thankyou for the kind words.


This afternoon I fitted my front Axis bar. The fit is very good, neat and how its meant to be. Looks a little dorky on the vehicle with standard suspension and tyres and no flares, but that will make it all look more in perspective once everything else is added.

top looks a little empty with the hoop in place, but Im planning to put 3 or 4 lights across the front in front of the grille. will work out what looks best later....approach angle is great.

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Wallygator

Adventurer
Nice build so far...needless to say I am very jealous of the vehicles available to you all over there. An the dealer installed a front locker and snorkel for you. I doubt that will ever happen in the US and probably wouldn't want it to knowing some dealers here. Great job and I hope you and your family have a lot of fun in your Hilux.
 

Hilux_Max

Adventurer
Ended up buying these wheels today - Vision MANX 17x8.5 P0

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Wheel arch flares were also purchased from EBAY coming from Thailand....7" tall by 4.25" wide, painted same colour as the vehicle.

I have a 32" LED Lightbar fro the front bar/grille area and I will be getting another 42" light bar to fit under the roof rack at the front of the vehicle, then everything will get started to be fitted in a couple weeks time.....when I have the time to do it all. Cant wait to put her together how I envisage her to be.
 

Hilux_Max

Adventurer
This is awesome!!!!

Sweet build!

Thankyou Gents. Last few pieces of the 1st Stage of my build have been ordered and am waiting for them to arrive. in 2 weeks, the build starts in earnest.

1. I will have a 32" double row LED Lightbar that will sit in front of the grille on the bar.

2. The Rhino racks top half rail has been removed as it was whisteling crazily due to wind, plus my hilux wont fit in the garage with it fitted once tyres and suspension go on.

3. I have a 42" double row LED lightbar arriving which will be mounted on the front of the underside of the Pioneer Roof rack. (eventually Ill also fit a slim line lightbar to either under side of that rack and a rear one too).

4. I have ordered 7" x 4.5" colour matched wheel arch flares for the hilux from Thailand.

All these bits once they go on will allow me to start taking her offroad and trialing out the entire setup, making sure everythig works and the tyres clear everything.

Then the task will be to save up for 4.8 diff gears, dual battery and at least a front winch........these latter two items will have to wait until the new year and I have stripped my money tree bare thus far!

Then its on to the expo setup portion of the build....unfortunately, not everything can be done at once as much as we all wish we could.
 

Hilux_Max

Adventurer
A couple of small updates -

Took the Phat Bars underbody protection out of the boxes yesterday and gave em a couple coats of black paint.

Their gear is seriously tough/strong....5mm thick plates....from the front to the transfer case.

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Also unpacked the wheels I bought -

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and removed the gold bolts from the outer ring and painted em black.

I had a piece of styrofoam and screwed them all in to it allowing me to easily paint em all at once and easily manouvaire it around to get each side. Will be putting them back onto the wheels today -

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