4x4Pair,
Hard for me to tell what made the biggest differences because I did turbo, pedestal, up-pipes, wheel, hi-flow outlet, aih delete, etc. all at one time! I can tell you that leaking up-pipes can add to higher egt's though. Wrapped or ceramic coated bellowed pipes help quicken turbo spool up. You can buy a hi-flow outlet from Riff-Raff or you can do what I did. Remove the butterfly from the outlet and press in 3/4" x 1/4" freeze plugs (same as on 70's and maybe early 80's Chevys) and new 7/8" internal ring clips to prevent them from coming out. The pressure alone will hold them and that is what some aftermarket companies market as a high flow outlet anyway. For more info on all including turbo, go to dieselOrings site and read his help pages and links to modifications and maintenance write-ups. Tons of good info there, but don't do the CCV Mod! I thought it would be a great idea, after seeing the oil in my intake tube. It literally stinks and also can cause oil leaks where there were none before. causes negative pressure. I reversed the whole mod a week later!
The air intake is a long story that I need to photograph to save you from boredom. Basically, the factory air intake works pretty good. An aftermarket company has tried to beat it with not much improvement. I simply covered the bottom of the filter box with flame proof reflective heat tape to block all the radiant heat from the radiator. I cut 3/4" high x @ 6" wide holes in the black ABS plastic where the two rectangular ducts feed into the filter box. The new holes are in line with the gap between hood and grille. I riveted aluminum gutter screen mesh to the cut-outs to keep bugs out. Next, I used thin flashing type aluminum sheets on each side to curve some more grille air into the pre-filter ducts. I didn't do any scientific testing on this one but it helped some. The last thing I did was carefully paint all the new stuff black, which makes it almost impossible to show anyone in a photograph! Argh!
I can't answer your question on boost because I don't have that gauge yet. I installed a triple A-Pillar pod, and put in the three most important gauges to me. EGT, FP, and Trans Temp. Maybe later, I'll put one in the dash. Under normal driving conditions, my EGT's stay below 800. If I really push it, I can get over 1150*, but it is difficult. Most of the time I don't even know the trailer is there. The AIH blocks about 20-25% of your flow too, and only comes on under very specific conditions, like with parking brake engaged, while running in your driveway, under a certain air temp. Not something I'll do, so it had to go too! Hope that helps.