2005 Chevy Colorado Build Up

opie

Explorer
Hey NE...you got that AAL put in, right?

I need to do this as well...But I think we gotta extend our bumpstops to compensate for the extra 2" of travel. Both front and rear....What do you think?

Looks good with the sway bar removed. Hows it handle on the asphalt now?
 
opie said:
Hey NE...you got that AAL put in, right?

I need to do this as well...But I think we gotta extend our bumpstops to compensate for the extra 2" of travel. Both front and rear....What do you think?

Looks good with the sway bar removed. Hows it handle on the asphalt now?


I just have the 2 inch lift shackle in the back now. The AAL will be put in soon. When I put the AAL in I will go back to stock shackles. No need for bump stop lengthening in front. The range of motion is the same. Just the resting position is changed with the torsion bar adjustment. I also have stock bump stops in the back.
 
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opie

Explorer
Northern Explorer said:
I just have the 2 inch lift shackle in the back now. The AAL will be put in soon. When I put the AAL in I will go back to stock shackles. No need for bump stop lengthening in front. The range of motion is the same. Just the resting position is changed with the torsion bar adjustment. I also have stock bump stops in the back.

Regarding the front...

I was thinking about that the other day, and you are right, to a point.

Even though all we have done is change the resting point, we have also increased downward travel on the torsions. Im not good at explaining things..so bear with me.

Take the stock height of the Colorado on the front with torsion bars. How much travel down is there until you hit the stops? ( I really dont know.) Now...crank the bars up 8 turns like I have mine...Ive gained 2" in height. Ive also moved my rest point how ever much farther away from the stop. So in order to hit the stop on the front, more pressure will need to be exerted on the torsion bars to hit the stops. I can see this either wearing out the keys, or the torsion bars prematurely.

What do you think? I dont think its a major issue, but one I may address. Especially with the back.
 
opie said:
Regarding the front...

I was thinking about that the other day, and you are right, to a point.

Even though all we have done is change the resting point, we have also increased downward travel on the torsions. Im not good at explaining things..so bear with me.

Take the stock height of the Colorado on the front with torsion bars. How much travel down is there until you hit the stops? ( I really dont know.) Now...crank the bars up 8 turns like I have mine...Ive gained 2" in height. Ive also moved my rest point how ever much farther away from the stop. So in order to hit the stop on the front, more pressure will need to be exerted on the torsion bars to hit the stops. I can see this either wearing out the keys, or the torsion bars prematurely.

What do you think? I dont think its a major issue, but one I may address. Especially with the back.

Sounds like you need to do some testing and get back to us. :) I'm going to keep as much articulation as I can get.
 
Add-A-Leaf

The add-a-leaf is in. Took way longer then is should have. About 6.5 hours. The trouble area was on the reassembly. The passenger side went together just fine but on the driver’s side I had a really hard time lining up the center pin of the leaf spring with the center pin hole on the axle. I finally got it using a ratchet strap to pull everything into alignment.

Work in progress
addaleaf003.jpg


A couple of pictures trying to show the differences in the arch of the springs with and without aal.

top with bottom without
addaleaf006.jpg


forground without background with
addaleaf004.jpg


with 2 inch shackle hanging down
addaleaf002.jpg


with 2.5 inch add-a-leaf
addaleaf008.jpg


The firmness of the tightened torsion bars and the add-a-leaf seems to be somewhat offset by the softness of not having a sway bar.

Sunday June 1st is my tentative pickup day for my Four Wheel Camper.:ar15:
 
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BCJC

Adventurer
The firmness of the tightened torsion bars and the add-a-leaf seems to be somewhat offset by the softness of not having a sway bar.

i agree, as well as carrying somewhat of a load. i removed my canopy, rack, spare, tool box etc, and found the aals surprisingly more jarring. i measured before and after and lost .5" with approx 350-400 lbs, but the ride was again softer and smoother. good job NE, i also couldn't stand the low 2" shackles.
 

ujoint

Supporting Sponsor
Looks better, now you don't have that shackle hangin low! You could have saved the hard work by doing one spring at a time, the axle usually stays in line easier that way.
 
ujoint said:
You could have saved the hard work by doing one spring at a time, the axle usually stays in line easier that way.


I figured that. It even said to do one side at a time in the instructions I was following. The reason I did them both together is I wanted to compare the arch of the spring before and after aal install. Curiosity kills the cat.
 

opie

Explorer
Northern Explorer said:
I figured that. It even said to do one side at a time in the instructions I was following. The reason I did them both together is I wanted to compare the arch of the spring before and after aal install. Curiosity kills the cat.

I ended up doing one side without removing the pack. It wasnt by choice. We couldnt get the forward bolt out of the hanger.

It was alot easier though. Only took as 30 minutes for that side as opposed to 2.5 hours for the first side.
 
Instant Expedition Vehicle

Just add Four Wheel Camper

It was a long drive there and back to pick it up so here is just a teaser pic for now.

triptogetcamper005.jpg


Innocent casualty of the trip
triptogetcamper003.jpg
 
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BCJC

Adventurer
very nice! what comfort. any specs on the weight of the camper? like to see some more side shots. congrats.
 

upcruiser

Perpetual Transient
Thanks for swinging by last night with it. Now I just have to see it with the top up before the drool factor takes full effect!
 

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