Unsophisticated Testing of 48" grates
Below is my testing of 2 48"x12"x2" fiberglass grates. Each weighs 16 lbs. My test is definitely not scientific, but I'm now confident they'll provide ample support in the field.
First off, I dont know how much my 2008 e-150 V8 Quigley 4WD weighs. I had it weighed when we installed the nearly 400lb wheelchair lift at the side doors, but I cant locate the papers this weekend. I'll post the weight when I find the docs, but I'm sure many here can make a good guess.
I started out wanting this type of sand/mud boards because I thought they would also double as a deck for our outdoor shower. The aluminum ones may also work well for this.
Test A, I doubled up the boards and backed the van on top. Crushed the cinder blocks but the grates showed little stress. The span is about 33".
Test B is same rear tire with just one grate. The grate definitely made some high pitched 'popping' sounds as the tire got to the mid-way point but not near as much sag as I expected. The photo shows a yard stick for scale.
Test C is in the front of the van. As I assume the front end is somewhat heavier, I doubled the grates again to start. The tire shoved the grates a bit so you can see my span is probably only 25-27".
OK, so here is the finale. One heavy-******** van sitting atop one grate with a span greater than 36". Interestingly, the board no longer popped when the tire rolled out to the middle.
We inched it across the whole span. It appeared to be in no way close to failure. I can see no signs of fatigue on the boards.
Further testing should probably include a grate under both tires at once, but I'm at least confident that if I needed to use the grate to improve my angles or get myself out of a jam, they'll hold up. I suspect a fully decked SMB would be another 1000-3000 lbs. I now wish I could try the same test with some 1-1/2" thick boards. Reducing the weight from 16 to 12 lbs would be nice if they'd be strong enough.
I plan to stow the 2 grates as a raised shelf behind the back seat. It's still evolving in my head but I'll store my recovery gear under the shelf and travel gear on top. I'll make some legs that mount somewhat like a peg board into the grate.
At roughly $100/board, they aint cheap but if I can utilyze them for numerous camp features, and also know I have one more option for getting myself home, i'd say they were a good add-on.
Comments and suggestions welcome.