Pulling diff gears from Gen 2 SR

All-Terrain

No Road Required
When you say "heavy", how heavy? Surely I can bench press this thing and let 'er down from the truck? I've dropped diffs before from a number of cars, a couple of 'em being big rear end pumpkins from V8 Mercedes and BMW's, with big gears, flanges and casings intact.

Won't be able to use an impact unfortunately, will be on hand tools only.
 

plh

Explorer
Rear pumpkin - about 100 lbs. I've got a spare laying on my garage floor. Come and get it.
 

All-Terrain

No Road Required
Any photos out there of what exactly I need to come home with?

I saw a variety through Google but not sure which is correct.

Do I need the front axle setup with locating arms, spring, etc?

And will the 3rd for the rear include the front part of the housing and flange, or just the gear assembly?
 

jeep-N-montero

Expedition Leader
Any photos out there of what exactly I need to come home with?

I saw a variety through Google but not sure which is correct.

Do I need the front axle setup with locating arms, spring, etc?

And will the 3rd for the rear include the front part of the housing and flange, or just the gear assembly?

If my memory is correct there are pictures of these exact things within threads in this same section.
 

All-Terrain

No Road Required
Ok here are some I found on Google.

1st picture is what I believe I need to come home with for the rear.

2nd pic is what I hope I do NOT have to bring home for the front axle...

3rd pic is what I hope I need from front axle, since it is smaller and lighter.


Comments? Corrections?
 

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plh

Explorer
For the rear you will also need the Axle (driver side I believe) assume that you already don't have a locker? Assume you already have a 9.5" rear housing? Why not grab the whole thing - Wheel to Wheel? For the front I'd grab "photo 2" plus the CV shafts. If you are only looking for gears and plan to ditch the rest of the stuff and swap into your existing housings, then grab the minimums.
 
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plh

Explorer
What size tires are you running? If you are up around 33" have you thought about finding 4.9 ratio gears from a sport?
 

All-Terrain

No Road Required
Yeah I have a '99 with winter package, so I have a rear locker and the large ring gear.

I'm currently on 31's but I want to go to 33's. I thought the 4.9's would be tough to find.
 
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plh

Explorer
4.9's are definitely obtainable without much extra effort. Seams there are a lot more Montero Sports in wrecking yards. 2001 to 2004 M.S. with 3.5l
 

BEG

Adventurer
4.9's are definitely obtainable without much extra effort. Seams there are a lot more Montero Sports in wrecking yards. 2001 to 2004 M.S. with 3.5l

I'm considering this very thing along with the OP but I'm afraid of the mileage hit and highway manners. What's the real world difference (not just RPM difference at a given speed) between 4.63 and 4.90 when running 33s?
 

All-Terrain

No Road Required
4.9's are definitely obtainable without much extra effort. Seams there are a lot more Montero Sports in wrecking yards. 2001 to 2004 M.S. with 3.5l


Right, but the SR's 4.6 rear end with locker is a straight drop-in, right? With the Montero Sport's 4.9 rear end, I'll need to have everything disassembled and re-assembled using my locker, won't I?
 

BEG

Adventurer
Right, but the SR's 4.6 rear end with locker is a straight drop-in, right? With the Montero Sport's 4.9 rear end, I'll need to have everything disassembled and re-assembled using my locker, won't I?

You'll need to remove the 4.90 ring and pinion from the sport's diff and have them set up on your carrier.
 

nckwltn

Explorer
Right, but the SR's 4.6 rear end with locker is a straight drop-in, right? With the Montero Sport's 4.9 rear end, I'll need to have everything disassembled and re-assembled using my locker, won't I?

Correct.... 4.6(36) will drop straight in if you already have a locker
 

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