It's been a little over a year when I started this build and one year since I joined ExPo. This has been exactly the experience that I was looking for and I hope that everyone enjoyed my story as much as I enjoyed everyone's feedback. Looking back and over earlier posts is quite entertaining however 35k highway miles and over 2k off road miles I think the adventures speak for themselves.
I am only counting the upgrades that I have done to the truck to create a perfect overland travel vehicle for my family. Routine maintenance and repairs are not on this list because the truck has seen no maintenance other than oil changes for the last 150k miles I have driven it. I am also not including the Bilstein 5100 shocks that my buddy gave me for all the work I did on his truck.
Damages so far:
$250: wheels and 37" tires
$115: Skyjacker shocks
$33: 3" rear spacers
$18: Ford torsion keys
$20: 2" wheel spacers
$19: Tie rod sleeves
$50: 4.10 front differential
$50: 3" body lift
$120: 4 used Toyo Open Country MT tires 37x13.50R17
$40: 2 Toyo Open Country MT spare tires 35x12.50R17
$20: 17" aluminum Tahoe rim
$175: 4.10 rear gears and master install kit
$91: hitch
TOTAL: $1,001
I have acquired all the parts for the next few projects and should get them done rather quick.
4.10 gears:I just bought 4.10 rear gears with a master install kit on eBay, along with the front 4.10 diff I got several months ago the official gear upgrade will go in sometime in the next several weeks.
Rear hitch: I also bought a rear hitch that is a 3 piece bolt together that I will replace the current one with while raising it 4-6" for greatly increased departure angle, still need to cut, bend and drill new side brackets to get the raise I am looking for.
Relocate spare tire: I don't like how low the spare tire hangs. After adding the 3" body lift I have nearly 6" of clearance between the spare and the body of the truck. I cut out the factory spare tire holder and in the process of creating and welding new brackets to mount the hoist much higher up.
Travel, adventure and explore: I have done everything I have originally set out to do and we are resuming our weekly adventures especially now that the weather has cleared up.
I built a pretty nifty hitch mounted spare tire carrier for a friend which he tested out with my 35" spare in Death Valley and it worked flawlessly, going to post some pictures and build one for my Sub as well soon.
Craigslist tires have served me way better than expected: $120 tires have lasted 15k miles but I can not run 2/32 tread for much longer, so new tires will be arriving soon. I want 10ply, 37x12.5LT that weigh less than 75lbs each.
Stay tuned for more shenanigans!