Agreed with most of your post, especially in this day and age where guys think they need front and rear ARB lockers, 35” mud terrains, dual batteries and winches to drive down a forest service fire road. They will be filming a YouTube video about how crazy their 6” deep water crossing was with a hard sand bottom when some dude scouting for elk will buzz by in a stock Toyota Corolla.
Haha, oh so true, especially out west, I've seen my fair share of $80,000 built Jeeps and 4Runners that are doing the same trails I used to do in a Honda Civic 20 years ago.
Being stuck to the frame with 2 slashed sidewalls, my wife giving me the death stare and both kids screaming in harmony in the back seat because I had the “lets see where this goes or if I can make it” attitude isn’t high on my list of things to do.
Been there, done that, would prefer not to anytime soon or ever again. 114F in the shade, closer to 150F in the open sun of Death Valley, somewhere around Saline Valley Rd on weekday in mid July, front suspension broke, took an hour to rig it so i was able to drive 3 hours to where my cell phone actually worked. Got a HAM radio after that so i could at least ask airplanes flying overhead to send some help my way if need be.
So yes, get out there, but I’d have at least a set of decent tires and tread carefully. Ideally make a trip with a buddy in another vehicle and find a route you know is passable before coming back with everyone else.
YES, YES and YES, at least AT or preferably MT 8-10ply tires with reinforced sidewalls are a must if you are going out alone, have a spare and know how to change it and always let someone know where you are going if you can not get anyone to come with you.
I’ve heard they were prone to blowing up if a guy was heavy on the skinny pedal and it was locking/unlocking forcefully, but I haven’t heard about them just wearing out from use like a limited slip. Not saying it isn’t possible, but my trucks had 165k and 290k on the original G80’s as far as I’m aware.
Everyone says that they blow up, they don't, they get molested and destroyed unknowingly. GM dealers recommend to replace G80 when there is any sign of wear on the clutch plates, unnecessary, I had mine for 270k miles, with 170k of hard off road abuse, G80 worked as it should even with completely worn clutch plates.
When you go crazy with the gas pedal, G80 locks and snaps axles, I have some pics of that a couple posts above. That will not happen with stock tires, they don't have the traction to do that. Now double the weight of your tire, bump that 29" OEM tire to a 35" or 37" as in my case and keep those stock 3.73 gears, oh snap, even the 4130 chromolly criogenically hardened axles will snap.
Spider gears in the G80 fail, just like any spider gears in an open diff or an LSD. Most people that own a GM truck don't even know that they have a locking diff in their truck, and the ones that do know it's there don't know anything about it, just like resident master mechanic MTVR that was born ASE certified.
When spider gears fail, they break off into little pieces. In an open diff it's not a big deal, because the ring and pinion is so much harder metal that the broken spider gear pieces are just ground into little pieces and it's not a big deal.
G80 has a lot of small moving parts in it that are almost all necessary for it's proper operation. Spider gear pieces get in there and interfere with the intended function of all those fancy parts or break them.
Spider gear teeth broke and mangled the "locking" mechanism of G80. The truck still drove fine, like it should but made weird sounds once in a while.
4-5 100 yard sections of 4x4 low, 40 miles of 35mph 2wd trail driving and 170 miles of 65mph highway cruising, with truck driving as it should until I put it in reverse to back into my driveway it drove like it should and did not make any new or unusual sounds.
So the spider gears fail and break off, drivers fail to realize the severity of the situation and continue driving the truck normally just like I did and KILL the G80 completely unknowingly because they just do not know what is actually is going on inside the diff cover and the stoutly built G80 is strong enough to get them off the trail or in my case over 200 miles after failure, all the way to my house.
G80 does not spontaneously explode, it is the dumbing down term that GM mechanics use to save themselves the trouble of actually explaining to the customer that the diff was grossly abused and driven to the point of catastrophic failure by the consumer. Also, taking the G80 apart just to replace the spider gears is a major pain in the butt and GM techs refuse to do it, and add on clutch place replacement which brings the price of labor to the price of replacing the G80 with another G80, much less expensive LSD or open diff or putting in a locking differential, all of which are 30 minute drop and go options.
I absolutely love the G80, I carry a spare G80 that I picked up on eBay for $50 shipped and an extra half axle on longer off road trips to very remote areas, however I now have a Detroit Locker and will never have anything else in any of my off road trucks.