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RPO G80 is NOT a "locker". It's a clutch-type equal-traction device made for GM by Eaton, and they all wear out rather quickly, to the point of being useless. An open diff would be MUCH better, because you can easily replace the spider gears and side gears with a drop-in ratcheting locker, with no special tools.

Get out there and spend the time exploring rather than sptaring at the computer wondering what upgrades to spend money on.
RPO G80 is NOT a "locker". It's a clutch-type equal-traction device made for GM by Eaton, and they all wear out rather quickly, to the point of being useless. An open diff would be MUCH better, because you can easily replace the spider gears and side gears with a drop-in ratcheting locker, with no special tools.
Hmmm. I thought the gmt800 4wd suburban had torsion bars and the 2wd had coil springs. None of the lift kits swap between the two. Now maybe you should shut up, crawl back under your mommys skirt, and let the adults finish talking
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I've done a lot of off-road camping in remote areas with my family, in our old TIB (Twin I-Beam) 4x2 F150. 3" lift, 35" BFG Mud T/A tires, good shocks, and we had no problems.
MTVR,
I'm gonna go out on a limb and assume that you think that a Detroit Locker is not a locker either.
G80 is a locker, it fully locks both axle shafts in forward and reverse up to 25mph.
Actually it is a full on locker that uses clutches to quiet down the locking...
Wrong, and wrong again. You obviously don't know what a locker is, or how they work.
The Eaton Gov-Lock (G80) is as I stated, a clutch-type equal traction device. The Detroit Locker is a ratcheting differential with no clutches.
The Gov-Lock's default state is open. The Detroit Locker's default state is locked- it's even locked when you're parked.
The Gov-Lock is activated by a governor, and requires 120 rpm (two full wheel rotations per second) MORE slippage on one side than the other, before it will attempt to activate. The Detroit Locker has no such problem, because it's default state is 100% locked.
Once the Gov-Lock's governor sees 120 rpm more slippage on one side than the other, it pushes on a cam that compresses two clutch packs, one on each side. When applied, the clutch packs attempt to slow the faster wheel down to the slower wheel's speed. The problem with that, is that by the time you are applying enough horsepower to induce that much slippage, the clutches tend to wear out rather quickly. Once the clutch packs are worn out, you can press on them all you want, and they're not gonna do much of anything.
The Detroit Locker, on the other hand, is locked by default, and ratchets to allow the outside wheel to over-run on corners as it is pulled along it's longer path.
The Gov-Lock also tends to explode in performance applications, often destroying the ring & pinion, carrier bearings, pinion bearings, and axle bearings.
No, they're not- see my post above...
MTVR,
I am very pleased that you can read a sales brochure and recite it. Do you have detailed write ups from accredited sources, not Pirate 4x4, on the exact failures of the G80 spontaneously exploding? I am just pretty sure that you are bitter that GM guys can...
MTVR,
So Eaton, the manufacturer that makes locking differentials says that it is a true locking differential but you still think that it is not, silly.
Smileyshaun's picture reposted.
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What kind of "write-ups" are you asking for? My customer's Repair Orders?
I was quite literally born into the industry, ASE certifications, and several successful decades doing everything from Senior Line Technician to Service Manager. I have replaced dozens of broken Gov-Locks, and seen hundreds and hundreds more that were worn out and simply didn't work anymore (even if the vehicle owner didn't realize it). If you install big heavy oversized tires on a Gov-Lock equipped vehicle and drive poorly, you can snap an axle, just like what you did.
And Chevrolet appointing me to their National Advisory Board may make me a "GM guy", but hey, what do I know...
MTVR,
Your experience is noteworthy, lol. Do you have a picture of exactly which part of the G80 failed? If clutch packs fail it just won't lock, usually from lack of diff fluid or never changing it. So it will not lock the rear end but still function as an open diff. Worn out clutch in a transmission does not cause the transmission to explode like you claim the G80 does. So what in the G80 "explodes" that so many people claim that it does.
Haha, oh so true, especially out west, I've seen my fair share of $80,000 built Jeeps and 4Runners that are doing the same trails I used to do in a Honda Civic 20 years ago.Agreed with most of your post, especially in this day and age where guys think they need front and rear ARB lockers, 35” mud terrains, dual batteries and winches to drive down a forest service fire road. They will be filming a YouTube video about how crazy their 6” deep water crossing was with a hard sand bottom when some dude scouting for elk will buzz by in a stock Toyota Corolla.
Been there, done that, would prefer not to anytime soon or ever again. 114F in the shade, closer to 150F in the open sun of Death Valley, somewhere around Saline Valley Rd on weekday in mid July, front suspension broke, took an hour to rig it so i was able to drive 3 hours to where my cell phone actually worked. Got a HAM radio after that so i could at least ask airplanes flying overhead to send some help my way if need be.Being stuck to the frame with 2 slashed sidewalls, my wife giving me the death stare and both kids screaming in harmony in the back seat because I had the “lets see where this goes or if I can make it” attitude isn’t high on my list of things to do.
YES, YES and YES, at least AT or preferably MT 8-10ply tires with reinforced sidewalls are a must if you are going out alone, have a spare and know how to change it and always let someone know where you are going if you can not get anyone to come with you.So yes, get out there, but I’d have at least a set of decent tires and tread carefully. Ideally make a trip with a buddy in another vehicle and find a route you know is passable before coming back with everyone else.
Everyone says that they blow up, they don't, they get molested and destroyed unknowingly. GM dealers recommend to replace G80 when there is any sign of wear on the clutch plates, unnecessary, I had mine for 270k miles, with 170k of hard off road abuse, G80 worked as it should even with completely worn clutch plates.I’ve heard they were prone to blowing up if a guy was heavy on the skinny pedal and it was locking/unlocking forcefully, but I haven’t heard about them just wearing out from use like a limited slip. Not saying it isn’t possible, but my trucks had 165k and 290k on the original G80’s as far as I’m aware.