Do you have a diagram or pictures of how you relocated the box? lhanson mounted his on the passenger side of the engine bay. Is that the common consensus? Right now I just have the winch mounted inside the bumper but no wiring to it and no control box. Thankfully Billy's bumper is well-designed and the winch can be fairly easily accessed even though it is already mounted.
Picked up the bumper from the powder coater yesterday. Cost $125, which I though was reasonable. I went with black 20% gloss.
Beginning to take the bumper off. It's pretty straightfoward. There are three clips on top, a row of ~8 clips underneath, 3 screws on either side under the fog lights, and one screw on either side in the wheel well. Disconnect the fog lights and the whole thing slides right off.
Stock bumper off. To install the BruteForce Fab bumper the large bar on the front will need to be completely removed. The studs that hold his bar on is what the new bumper mounts to. Save the flange nuts to use again. Behind the large bar is another small bar that the skid plate screws into. This has to be removed, save the two bolts. Also remove the small bar that goes across below the headlights. Lastly, remove the plastic retention clips on either side under the turn signals.
I used an angle grinder with a wire wheel and cleaned up the exposed parts of the frame, then painted with Rustoleum primer. I'll follow up with paint a bit later.
Anyone have any idea what this part is for? It came with the bumper and I had it powdercoated but I have no clue where it goes.
Bumper on. I had a couple neighbors lift it up while I lined up the studs and got the nuts started. I found out that in order to reuse the original bolt on either side that used to hold the skid plate attachment bar, it is helpful to use a floor jack and carefully lift/drop the bumper until the hole lines up perfectly. Get that bolt in and tight, then tighten up the nuts on the studs.
These brackets go on the side. It looks like Billy forgot to include the nuts for the bolts that go on the front two holes, but no big deal. I'll pick up some tomorrow. The other two bolts are included with the bumper. I had to use an impact gun to open the threads on the frame from rust and debris. After that the bolts when right in.
Not quite done yet, but here's where I'm at now. Love the additional clearance and the look. BTW, the bumper fit PERFECTLY. It was amazing how well it lined up with everything, including the remaining body panels. This bumper is worth every penby.
-Kevin