Weaker might not be the right word. More flexible, I'd agree with.
Weaker may have been too broad.
Weaker in pure bending is proven in numbers. Now, perhaps it's stronger in impact resistance? That I'll have to look deeper into.
Yeah we've killed Fords. Ripped a steering box right off the frame. You'd think every spindly tie rod would snap first, but not that time. Wasted rear springs in only 40,000 miles. Even on the 2008+ with the insanely long wide springs. Think Ford was supplied a bad batch. After market springs solved that.....for $1700. Bent a track bar, ironically a huge track bar. And we have to replace the track bar bushings often.
The '11 GM Torsion bar break may have been ground contact. His 500 gallon diesel fuel trailer was laying on it's side with a 14" hole on top. Never found the fuel pump. We actually think he got the trailers fuel pump rig caught on a vine judging by the freshly ripped down tree.
To be fair though, if it's ground impact (and it sounds like it, even bottoming out barely puts stress on a torsion bar mount), I doubt a Ford would've done better. Nothing short of a D11 dozer would!
Do you think it's the lack of ground clearance causing many of the GM failures?
Only GM would think that this is a bad thing. But that extra flex is normal. Older trucks had even more. Well over 2" There's nothing wrong with it. As long as your tailgate doesn't pop like the video, something we've not been able to duplicate even with a tow motor, but that's more of a mounting issue than anything worth blaming on the frame. Don't open the tailgate on the GM or Dodge while flexed like the vid either. I'd rather have more flex on my truck, and less in my car.
Now I'm a little worried that Ford may have stiffened the chassis on the 2017's.
Another good Dodge vid:
https://www.youtube.com/watch?v=_f3CAnH7WIM
They obviously show more flex on the Ford. But you can also note that the Ford is keeping all 4 wheels down better. That's key for us.
While this is another promo, it does show the kind of trouble I get into every week:
https://www.youtube.com/watch?v=Ppr3K0thUyI
That's were our Fords shine, and our other fleet trucks suffer.
I am NOT one that falls easy to ads, and I take most with a grain of salt. Keep in mind, Ford is the one started the boxed frame ad back in 2005 when they introduced the first boxed frame on the F150. I too, brushed it off as marketing.
But over time, I looked at how most pickups are used, and realize the benefits out-weight the minuses on boxed frames. Other than better ride due to better suspension control, the main benefit I can see is less stess on body and bed mounts. Even more so if you have an expensive camper - if you have a $50k camper on the back, and starts articulating, would you rather do so on a GM/Dodge or Ford?
Flex is good, but as I said before, you always engineer flex into the suspension first and foremost. If, and only if that's not possible (35 ton missile truck), do you engineer it into the frame. But to do so, you must design around it: using ultra-high tensile steel, design precise flex points, and then bed / body mounts that collaborate with those specific flex points.
I believe a Unimog does all of the above, but not an F350.
So here's a question - what if the new F350 has greater suspension travel and allow the same axle flex while keeping a rigid frame? Would you not consider that a plus?