DeskToGlory
Adventurer
Looking forward to continue following your guys journey south! Love your pickup and love the stock decals! haha Keep up the great photos too!
Cheers
Chase
Much appreciated Chase!
Looking forward to continue following your guys journey south! Love your pickup and love the stock decals! haha Keep up the great photos too!
Cheers
Chase
This has been a really awsome build Richard! I was wondering if you can go into a bit more detail about the unistrut rack you built. I really like the way it looks with the shell.
tom83
I'll get some more detailed photos when we get back down there... but for now:
I used a lot of materials I had lying around for this. If you had to buy everything new it would probably still be less than $100. Originally I was going to buy a rack, but couldn't find one that would work for the truck, then I was going to "properly" fab together a rack, but in the end I ran out of time/money and needed to bolt the tent on somehow. I ended up doing this in the underground parking of our condo building before anybody noticed what was going on.
1. I sandwiched 3"x3"x3/16" angle iron between the bedrails and the canopy. This is all bolted together.
2. I drilled two holes in the angle iron for each Unistrut upright. I put a 1/2" spacer on the bottom hole between the angle iron and the Unistrut so that the angle would more or less follow the lines of the canopy.
3. To bolt the upright to the crossbar I just made a little 90 bracket out of the 3x3 angle iron. I cut off a 1.5" wide piece of it, drilled a single hole on each side, and then bent it to an angle of 120 degrees or so. I made four of these and bolted the two crossbars to the uprights. To make this more structually sound I added gussets using flat steel (1" x 1/8"?) cut to about 10" long and bolted them on the outsides of the crossbar to the upright.
Hope that makes sense...
View attachment 278594
View attachment 278595
Thanks for the details, can't wait to see some more detailed pics! Was the crossbars also made with unistrut? And lastly how does the tent attach to the crossbars? Looks like some kind of aluminum channel?
tom83
Fantastic video, congrats on your journeys! I really wish I would have done something similar before becoming a parent. Now that I have obligations, it's tough to do anything so daring. Sure, I could wait until the kiddo is grown and go then, but when she's 18, I'll be almost 60. At that point, I may as well wait it out for retirement...