a 2022 Bronco Raptor named "Dino"

montypower

Adventure Time!
a 2022 Ford Bronco Raptor named "Dino"

Thanks to everyone who has followed along on our previous build projects. Incredible to see our 2020 Ford F250 posting with well over 100k views!

Our plans with this build is to change things up a bit. We've had several real estate projects consuming our life over the past couple years. Starting in 2025 our plan is to travel full time for a year (possibly longer)... Goal is to travel, map and review off road trails (everything). There are some big shoes for "Dino" the Bronco Raptor to fill.

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Objectives:

1. Comfort. We've grown accustomed to the upright plush seating in the Super Duty. Being able to travel longer distances (as needed) in comfort is extremely important (must be getting old...).
>>> PASSED: We took a 471 mile road trip. My wife loves it.

2. eMTB Bike Hauling. We have expensive bikes and need to keep them protected. Fitting 2 full size eMTB bikes is more difficult than you think. There is a rather short list of "off road" capable vehicles with enough length/height.
>>> PASSED: We removed the rear seats and built a temporary platform.

3. Overland Camping. Roof tents look cool but they are expensive, ruin fuel mileage, poor in adverse weather and top heavy. Interior sleeping platform is the way to go. Although the Ursa Minor Roof is tempting.
>>> PARTIAL PASS: Measurements look good but haven't built or tested yet.

4. Range. This is a combination of mpg and fuel tank size. Having 400 mile minimum range is crucial for our travels. 500+ miles is ideal.
>>> FAIL: Our initial road trip resulted in 18.7mpg = max range 392 miles. We have aux fuel ideas and will need a good solution.

5. Towing. We will be using Dino for overland camping but want a comfy "home base" trailer for non-adventure days. Max tow rating is 4,500lbs which is easy to max out (weight management is key with light duty vehicles).
>>> PASSED: We test towed our enclosed tandem axle trailer. Will share a video on this. But it did surprisingly well.

6. Off Road Duty. We love off road trails and rock crawling. The Raptor is setup fairly well stock. 3" diameter Fox Reservoir shocks with electronic damping with 13" Front Travel and 14" Rear travel. 37" tires. 4.70 axle gears. 3.06:1 Tcase gears (67.8 crawl ratio). There are still plenty of improvement needed (for our use) but it a solid base.
>>> PARTIAL PASS: Testing required. Darn. :)
 
Last edited:

emulous74

Well-known member
18.7 mpg is impressive for the braptor, i’ve never gotten that in my 2 dr badlands manual. I would advise more testing.

I’m really interested in following your build and your journey.
 

montypower

Adventure Time!
@emulous74 - I'm guessing our mpg has much to do with travel speed and driving style. We rarely drive over 65mph. Turbo motors are generally more efficient with semi rapid acceleration and then cruising (out of boost). Slow acceleration will result in poorer economy (from my experience with turbo motors).

Get to speed quickly and let off. Coast to stops. Slow before needed to avoid full stop if possible (takes much less energy to keep things rolling than a dead stop). Much more relaxing. We rarely drive in traffic which also helps.

Our 2023 Bronco Sasquatch 2dr Manual has 4,500miles and overall average mpg is 20.78. Best 24.33mpg. Worst 17.94. (We track every mile - Includes all off road trips as well). We modified it within the first couple weeks: bumpers, skids, sliders, lift, winch, air... It now is on 37s and still gets ~19mpg in town driving. We are rather weight conscious. Plus improved air flow to radiator & intercooler (removed all active flaps + cruise control box which blocks intercooler). Premium fuel. Our 37s are 11.5" wide and wheels are Method 703 (less weight than oem). MPG is crucial for range which keeps trips from being cut short. We removed the spare tire and carry 6 gallons of fuel (in its place).

It's definitely possible! :)
 

montypower

Adventure Time!
What are your initial impressions of the 37x11.5 tires? Any pics you can share?

I like them! We have matching wheels (different offset) and tires on both Broncos. The actual tread width is the same as the Sasquatch Goodyear tires (approx 8.5") which is the perfect width for overall use. Less rolling resistance helps with mpg. Just a perfect size. Tread pattern is reasonable for noise (similar to Ko2). We have about 2k miles on the 2dr tires and 1,500 miles on the Raptor tires. Such a great tire and size!

Will do a video after more miles and testing.

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montypower

Adventure Time!
No Spare?

Correct. I've used a spare tire twice in 25 years between 78 vehicles and all the off road adventures. Both times would have been a simple plug repair. Spare tire weight isn't a huge factor with an HD truck. However, tire + wheel weight for lighter duty rigs is a big consideration.

Nitto Recon Grappler 37x11.5R17 = 70lbs
Method 703 +25 = 29lbs

This is a light weight wheel/tire combo @ ~100lbs. And keep in mind it is hanging over the rear axle by a couple feet.

I NEED extra fuel much more than an extra tire. It's a great trade off! Plus many benefits for trailer towing (like hitch connection closer to receiver).
 

montypower

Adventure Time!
There’s more to a bumper than looks. Weight. Approach Angle. Air Flow. Design. Light Integration. Strength. While not perfect... the Carli Suspension Bronco Winch Bumper is an Impeccably Engineered Masterpiece.


Fitment Vehicle: 2022 Raptor Bronco

Here's the fun comparison specs (modular bumper vs Carli):

Weight:
Stock Bumper 84lbs (complete) / Carli 83lbs (empty) - 148lbs fully loaded (winch, lights, rope, wiring)

Approach Angle:
Stock Bumper 53 Degrees / Carli 47 Degrees

Distance (grille to bumper face):
Stock Bumper 2" / Carli 6"

Camera View Distance (grille to ground):
Stock 10.5" / Carli 39.5"

Light Fitment:
Baja Designs XL80 Driving Lights (largest lights integrated in any winch bumper)
Baja Designs S2 Corner Lights

It seems most bumper reviews are about appearance / looks. I'm primarily interested in functionality and design: air scoop to force air into the intercooler, doesn't block the radiator, front camera functional (without relocation), wiring cable management, tight fitment (less protrusion), light weight, light integration, sonar sensor mounting, and Theft Prevention.

My only concern is the impact strength of the bumper wings. Will see how it holds up!

What are your thoughts?
 

montypower

Adventure Time!

We finish the Carli Suspension Ford Bronco Winch Bumper Install. This is the complete install including Baja Designs XL80 and S2 Lights and Warn VR 10S Winch w/ fairlead. Plus, we show the modifications required for Raptor Bronco fitment.

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I've grown to like the appearance. It is purposeful. Hidden winch is much nicer than the ugly wart factory mounts (and similar). Tight profile.

Probably should paint the factory skid black...
 

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