An unremarkable XJ

mightyhare

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First post: ✅

Earlier this year, a friend and I organized some adventure bike training in the Uwharries (central NC) and I spotted a blue, dust covered XJ sitting in a barn at the training grounds. It appeared to have been sitting there for years, so I asked the property owner about it. He had parked the Jeep expecting for it to be his nephew's first vehicle, but he's decided to sell it since his nephew has no interest in driving any time soon. I've been back and forth for the last few months on adding another vehicle to the fleet, but my little daily (2006 Sentra with +400k miles) is really starting to show it's age and it's not the kind of vehicle that I get excited about working on. I figure I can daily drive the Jeep for awhile, so I sold my mighty Yamaha TW200 to a buddy and grabbed the Jeep a couple of days later.

I spent the weekend getting the Jeep sorted for inspection and thinking about what I wanna do with it. It will be used as a commuter, motorbike tow-rig, and I'll camp out of it at motorbike events. I can see myself running some of the neat overland/motorcycle routes here in the South Eastern United States. My Sentra has done most of the above, so I reckon leaving the Jeep mostly stock will suffice.

The suspension is sagging a bit, so I've ordered springs that, I think, will get me pretty close to the ride height of a stock XJ with the Up Country Package. I ordered a set of Bilstein shocks to go along with them. I'm looking forward to seeing how it all works out. For tires, 225/75r16 seems like a decent compromise so I'll grab a set of 3PMSF all-terrains. Given all of the space in the Jeep vs my Sentra, a larger ground tent is on my mind. Crawling in and out of my small 2P tent is kind of a drag. Something like the Gazelle T3 seems like it'd be a huge upgrade; maybe a RTT? I'll keep an eye on the used market and see what I can find.

To-do list:
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Previous adventure rig:
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The XJ in question:
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The XJ is a very versatile rig, as you will find out. You'll discover that it gets much more thirsty than your previous.
Love your spartan bike hauler BTW.
 
The XJ is a very versatile rig, as you will find out. You'll discover that it gets much more thirsty than your previous.
Love your spartan bike hauler BTW.
20.6 mpg on the first fill-up according to the ODO (confirmed speedo with GPS). I’m ok with that. Hoping some AT and up-country springs won’t hurt it too much.

The trailer is great for the Sentra, but I think an upgrade is in order.
 
I had grand visions of getting started on a suspension refresh today, but I’m a dummy and only ordered one leaf spring. Whoops!

The springs are stock replacements for the Up Country Package. If they work out like I hope, I’ll add some PNs. Fresh sway bar bushings and jounce bumpers are going on as well. Everything else looks OK, so I’ll leave it alone for now.

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The headlights only worked on high beam and they were really dim. I was fully expecting to be swapping out some switches, but I was pleased to find it was just the headlights themselves. I don’t think I’ve ever seen a sealed beam in such bad shape. The glad had separated and the reflective coating had pretty much all worn off of the back. Nuts. Also, I pulled the front driver’s fender flare to refit it properly from where one of the previous owners had bumped something and just zip tied it back into place. Stoked to find the fasteners on the mounting strip weren’t stuck and the fender is rust free. 🤘IMG_9614.jpegIMG_9618.jpegIMG_9616.jpeg
 
Beauty ride!

If you choose to go with LED headlights in the future, may I suggest these? Plug and play, bright and they can easily be aimed to avoid blinding everyone else.

I would also suggest you avoid changing the markers and blinkers to LED. The antiquated management system doesn't like them, even if you change out the blinker relay with one that's LED friendly.

Good luck on the build.
 
Beauty ride!

If you choose to go with LED headlights in the future, may I suggest these? Plug and play, bright and they can easily be aimed to avoid blinding everyone else.

I would also suggest you avoid changing the markers and blinkers to LED. The antiquated management system doesn't like them, even if you change out the blinker relay with one that's LED friendly.

Good luck on the build.

I haven't had super great luck with replacement LED bulbs, they don't seem to last any longer (IMO shorter) than normal ones and cost much more to replace.

I had them in the side marker lights and license plate lights on my Ranger, as they died within a few years they were replaced with normal bulbs that cost less than a buck.
 
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@Somecallmetimm I’m not a fan of LED’s. I may wire in some relays to give these sealed beams a bit more voltage, but they’re reasonably bright as-is. I could see some driving lights being useful if I end up doing many overland trips. I’ve learned from motorbike trips that I lack the discipline required to stop and set up camp before dark. 🤣
 
Today’s task was to troubleshoot my passenger power window. I suspected a wiring issue and sure enough. I was tempted to order some connectors and completely rebuild the harnesses, but I reckon this will do for now. Gonna put it all back together tomorrow and see how it goes.

Interestingly, the cheap Harbor Freight wire that I used has a way higher strand count than the OEM Jeep stuff. No wonder these harnesses always break.

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Awesome! When I was in high school looking for my first car I would have given my left nut for an XJ. I wanted an XJ with a rubicon express lift so dang bad. They're so awesome. Nice find!
 
Awesome! When I was in high school looking for my first car I would have given my left nut for an XJ. I wanted an XJ with a rubicon express lift so dang bad. They're so awesome. Nice find!
Same here. Some of my buddies had them. It felt like time travel driving home.
Would think the drivers side would fail first.
The one with broken wires was on the driver’s side. Passenger side was in pretty ok shape aside from one cracked wire.
 
Everything went back together easy and the windows are now working as intended! I went ahead and fixed a few other small things as well (door catches, center console latch, blower motor resistor, and floorboard courtesy lights). It’s wild how fixing small stuff can make an old ride feel so much nicer.

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