Thanks Larry I could not remember which one you were doing/did. I do agree with pretty much everything said except that the transmission would have to be changed due to bellhousing sizes of SB to BB.
Negative, there is 00000.00 difference between the Chevrolet big block and small block bellhousings. Not sure where you got the notion they are different. In fact, there is zero difference between any Chevrolet straight 6 or V8 bellhousing from the past 70 some years. Essentially you could take a modern 6L90 6 speed auto and bolt it on the back of a 235 straight 6 from the 1940’s or even take a 1960’s Power Glide 2 speed automatic and bolt it behind a 2014 Duramax if you wish. That is the beauty of GM consistency and ease of powertrain swappage. Can't say that for Ford or Dodge
I would try and just do a full harness swap so nothing is highly modifes to the point you cant get a part for it at a local store. I have been exploring more and more on a late 90s BB to drop in. I currently pull 12.5 loaded so its not too bad.
Depends on which engine he would go with. If a TBI 454, it is a no brainer to reuse the TBI 5.7L harness which would be no different than my recent 4.3L to 7.4L swap that only required slight wiring modifications of the OEM harness (Like less than an hours worth of work to modify). If he went the route of a Vortec 6.0 or 8.1L, I agree....a complete new harness from a supplier such as Howell Engine Development would be required. I don’t use any aftermarket components for my powertrain swaps. Even the harness to run the 8.1L in my 70's GM truck is made up of genuine GM/Delphi components so parts can be purchased anywhere on the fly. Including the fuel delivery system….no aftermarket parts.
Thanks a lot for the feed back. Also, damn it Larry! I just decided a 6.0 might be ideal, due to price and ease of swap relative to 8.1. Tell me about the 8.1, because I was not able to find your build thread, and what I could ?find looked like pretty extensive frame mods and welding etc... Would a 6.0 be that bad compared to my stock 5.7 and relative to the work/expense of an 8.1?
A 6.0L probably would be fine at your altitude but if you are considering going through the motions of a modern powertrain swap why settle on a lesser engine (Gen III small block) when the big power engine (8.1L) can be found for the same money, is actually easier to install and gets the same if not better fuel economy in heavy rig. There is a member here and personal friend of mine that just bought an 2002 8.1L with 70K miles to swap into a 1995 2-door Tahoe for $1000.
Contrary to popular belief there are zero frame modifications to be done to install an 8.1L when using the proper accessory brackets and exhaust manifolds. If you Google 8.1L swap you will find a swap article from a
WyoTech Instructor that installed an 8.1L in an 80’s GM crew cab. The guy did not research his swap very well or he would have discovered the frame did not need to be hacked up to make room for the A/C compressor and exhaust manifolds. Using GM Medium Duty Truck or G-Van accessory brackets allow the A/C compressor to mount up on top the engine opposed to the side of the engine where the frame interference occurs. He would have also discovered the 8.1L will accept any older BBC exhaust manifold or header. A set of 454 exhaust manifolds would have saved him from cutting the frame for exhaust clearance. Lastly, he would have discovered the firewall doesn’t need to be hackup either to make room for the EGR valve as the valve can be removed and the EGR function tuned out of the ECM as well as about 10 other things he wasted time and money doing. If you look at my swap pictures there are zero frame mods. I pulled a 7.4L out in the morning and stuffed the 8.1L in that same afternoon. The 8.1L is a straight drop in to the existing small block or big block mounts as well so no modifications there although there will be some oil pan clearance issues to deal with, which the ORD HD engine cross member can fix. You can’t say all of that for a Gen III small block. You will also play hell finding the proper exhaust manifold or header to fit a Gen III small block in an old truck without cutting the frame. In my opinion the 8.1L is a much easier swap than any Gen III 5.3L, 6.0L or 6.2L with much greater rewards.
I have gotten overwhelmed with PM’s and emails from various forums where people want to know how to go about an 8.1L swap. Given my worn-out enthusiasm to address every PM from people that just want to pick my brain to death without doing any research of their own I created
this thread to help people with their 8.1L curiosities. Check it out :ylsmoke:
I don’t have a build thread on my 8.1L swap but I do have all of the
pictures here. I think you will agree it is a sanitary swap with no
. The plan for my
Polar Bear Suburban will even be cleaner :elkgrin: