More problems discovered!!!!!
Well guys, today while installing a TruckVault as the base of my bed, I discovered that the upper, plastic guide (passenger side) in the metal track, was off its "mount". I had to use a screwdriver to get it back on the metal frame, but it kept coming back off when I put the top up and down. What a POS this design is.
Heck, Ive only had this top up and down maybe 20 times in a year. After all, I'm still in building mode.
I also discovered that the support poles base bolts were scraping along the base frame sides, causing binding and bending (see scrapes and 1 bent bolt in pic).
The plastic track SHOULD have been glued to the metal base, not just relying on a plastic press fit. As a fix, I drilled a hole on the base, next the plastic guide that keeps coming off. I then glued the guide on to the base, and then used a zip tie in the new hole, and around the end of the plastic guide and lubed copper with anti-seize
I also used 4 pieces of clear tubing, which I cut to about 5/8 lengths, then V-notched each end. These were then pressed into each end of the plastic guides to hold the ends in place.
I then trimmed off a 1/4" of the base bolts so they wouldn't scrape and bind anymore.
No wonder the cross-bolts are snapping. The plastic guide design is seriously lacking....